The invention discloses a manufacturing method of a large-size heterogeneous material
hybrid frame, a front section beam and a mounting seat are made of high-strength steel or hot forming steel and are formed by combining
electric arc additive materials with inserts in an embedded mode, and the rear end of the front section beam is machined to form an outer inserting end; the middle-rear section beam is made of aluminum
alloy and is formed by
electric arc additive forming, and the front end of the middle-rear section beam is machined to form an inner inserting end; the shape of the outer wall of the inner inserting end is matched with the shape of the inner wall of the outer inserting end, the inner inserting end and the outer inserting end are connected in an inserting mode, self-piercing riveting connection is adopted in the circumferential direction of the inserting connecting positions,
epoxy glue is coated between the connecting faces of the inserting connecting positions to form a glue layer, and a longitudinal beam of the frame is formed. The mounting base is attached to the top face and the outer side face of the longitudinal beam through the inner side face of the L-shaped structure, and the mounting base is connected with the attaching face of the longitudinal beam through a high-strength bolt; reliable manufacturing of the steel-aluminum
hybrid frame is achieved, light weight, high strength and low cost of the frame are achieved, and the steel-aluminum
hybrid frame is particularly suitable for large-size frames, needing light weight and high strength, of automobiles,
rail transit, special equipment and the like.