8632 results about "Nonwoven fabric" patented technology

In an ultra-thin absorbent sheet member 1a in which an absorbent polymer powder 3 is adhered to one surface of a first nonwoven fabric 2 by a hotmelt adhesive such that absorbent polymer powder present areas 2c and absorbent polymer powder absent areas 2a, 2b exist; the absorbent polymer powder absent areas are present at opposite widthwise ends (2a) of the ultra-thin absorbent sheet member and at least one position (2b) between the opposite ends; the absorbent polymer powder 3 is bonded to the first nonwoven fabric 2 by first hotmelt adhesive layers S1 formed on an upper side of the first nonwoven fabric 2 and on a lower side of the absorbent polymer powder 3 and a second hotmelt adhesive layer S2 formed to cover upper sides of the absorbent polymer powder present areas 2c and the absorbent polymer powder absent areas 2a, 2b; and the first hotmelt adhesive layer S1 and the second hotmelt adhesive layer S2 are both made of an aggregate of linear hotmelt adhesive pieces.

The present invention relates to absorbent articles comprising nonwoven fabrics, which are made hydrophilic by polymers chemically bonded to the surface of the nonwoven fabrics.

Moreover, the invention relates to a process for making hydrophilic fibers, which can be formed into a nonwoven fabric.

The present invention provides a bodyside liner for a disposable absorbent article that is a nonwoven fabric laminate that includes a thin layer of fine fibers that has a basis weight of less than 2.5 grams per square meter. The present invention also provides disposable absorbent garments, such as diapers, that in such a nonwoven fabric laminate to reduce the migration of particles in absorbent garments.

A lyocell nonwoven fabric having fibers characterized by pebbled surfaces and variable cross sections and diameters along the fibers and from fiber to fiber, is disclosed. The lyocell nonwoven fabric is produced by centrifugal spinning, melt blowing or spunbonding. The lyocell nonwoven fabric has fibers that can be made in the microdenier range with average weights as low as one denier or less. The lyocell nonwoven fabric has fibers with low gloss, a reduced tendency to fibrillate and have enhanced dye receptivity.

The present invention relates to an acoustical insulation material containing a first layer formed from a nonwoven web having a density of at least 50 kg/m³ wherein the nonwoven web is formed from thermoplastic [meltblown] fibers having an average fiber diameter of less than about 7 microns; and a second layer of a high loft material. The high loft material of the present invention provides bulk to the first layer and may or may not have sound attenuating properties. Examples of the high loft material include, for example, fiberglass and high loft nonwoven webs. Also disclosed in a method of attenuating sound waves passing from a sound source area to a second area. The method includes positioning an acoustical insulation material containing a first layer formed from a nonwoven web having a density of at least 50 kg/m³ wherein the nonwoven web is formed from thermoplastic [meltblown] fibers having an average fiber diameter of less than about 7 microns; and a second layer of a high loft material, between the sound source area and the second area.

The invention relates to an antibacterial composition, comprising an organic antibacterial component containing at least one pyrithione salt, a pyrithione complex or an adduct thereof, an aqueous solution containing one or more metal ions or its The inorganic antibacterial component of the complex aqueous solution or its nanometer metal hydrosol or its nanometer metal oxide hydrosol and its composition, and the mass ratio of the organic antibacterial component to the inorganic antibacterial component is 1:100-50:1, It also includes other auxiliary agents, and its mass percentage in the antibacterial composition described in the patent is 0.001-20%. The antibacterial composition of the present invention can form a nanoparticle film on the surface of base materials such as natural fabrics, non-woven fabrics, clothing, bedding, toiletries, household items, medical care supplies, and filter screens, and realize its antibacterial properties through the nanoparticle film. Antibacterial, anti-mite, deodorizing and self-cleaning functions. The antibacterial composition of the invention is safe to use and can be used in medical treatment and life to protect people's health.

The present invention provides a separator for non-aqueous electrolyte batteries which neither breaks nor slips off at the time of fabrication of battery, gives excellent battery fabricability, causes no internal short-circuit caused by contact between electrodes even if the electrodes are externally short-circuited, can inhibit ignition of battery and produces high energy density and excellent cycle life, and further provides a non-aqueous electrolyte battery using the separator and a method for manufacturing the separator. That is, the present invention relates to a separator for non-aqueous electrolyte batteries which comprises a porous base containing at least one member selected from a porous film, a woven fabric or nonwoven fabric containing an organic fiber and a paper and an organometallic compound applied to the porous base; a method for the manufacture of the separator for non-aqueous electrolyte batteries which comprises allowing said porous base to contact with a solution of organometallic compound by impregnation, coating or spraying, followed by drying or curing with heating to apply the organometallic compound to the porous base; and a non-aqueous electrolyte battery using the separator.

Nonwoven materials having a pattern incorporated into the materials are disclosed. The nonwoven materials may be, for instance, tissue webs, meltspun webs such as meltblown webs or spunbond webs, bonded carded webs, hydroentangled webs, and the like. The pattern may be incorporated into the webs using various techniques. For instance, the pattern may be formed into the web by topically applying a bonding material. In an alternative embodiment, the pattern may be formed according to a thermal bonding process. The pattern contains individual cells that include two spaced apart expanded regions separated by a constricted region. By incorporating the pattern into the web, a material is produced having a relatively low Poisson ratio.

The nozzle piece of the present invention is provided with circular cross sectional nozzles having different sizes disposed in a row in front of the die, with n-numbered smaller nozzles B (hole diameter: Db) between adjacent larger nozzles A (hole diameter: Da). It gives melt-blown non-woven fabric of monolithic structure in one step, composed of fine fibers having a diameter in a range from 1 to 10 mum diameter Variance ratio F of 2.0 or more and wide fiber diameter distribution.

The disclosure relates to a melt-blown non-woven fabric based on cellulose esters, with fibers of mean diameter less than about 10 microns. The fabric contains 0-10 wt. % extractable softener, has a reflection factor determined according to DIN 53 145 Part I (1992) of more than 60% and the cellulose ester has a degree of substitution DS of about 1.5-3.0. The softener is preferably water-extractable. A melt-blown non-woven fabric is produced with the cellulose ester as follows: a cellulose ester, cellulose acetate, with a DS of about 1.5-3.0, in particular 1.7-2.7, is mixed with softener in a weight ratio of about 2:1 to 1:4 and simultaneously heated and melted. The mixture of softener and cellulose ester has a melting index MFI (210/2.16) according to DIN 53 735 of about 400 to 5 g/10 min., in particular 300 to 50 g/10 min. The melt is worked in a melt-blown spinning device into a melt-blown non-woven fabric and the softener is then extracted with a softener solvent to leave a proportion of 0-10 wt. %. The melt-blown non-woven fabric is especially suitable as a filter material.

The object of the present invention is to provide a nonwoven fabric for separators of non-aqueous electrolyte batteries which is superior in adhesion to electrodes, causes no breakage of the separator and neither slippage nor space between electrode and the separator at the time of fabrication of battery, provides superior battery processability such as rollability with electrodes, causes no internal short-circuit due to contact between electrodes caused by shrinking or burning of the nonwoven fabric even when electrodes generate heat owing to external short-circuit, whereby ignition of the battery can be inhibited, has no pin holes and is superior in retention of electrolyte and penetration of electrolyte, and which can give non-aqueous electrolyte batteries superior in capacity, battery characteristics and battery storage characteristics. Specifically, the nonwoven fabric for separators of non-aqueous electrolyte batteries according to the present invention has a thickness non-uniformity index (Rpy) of 1000 mV or less or a center surface average roughness SRa of 6 mum or less in whole wavelength region as measured using a tracer method three-dimensional surface roughness meter.

The objective of the present invention is to provide a collagen material that possesses physical properties to an extent that allows suturing while still maintaining the biochemical properties inherently possessed by collagen, and retains its shape for a certain amount of time even after application to the body; its production process; and, a medical material on which it is based, examples of which include a artificial tube for nerve, artificial tube for spinal cord, artificial esophagus, artificial trachea, artificial blood vessel, artificial valve or alternative medical membranes such as artificial endocranium, artificial ligaments, artificial tendons, surgical sutures, surgical prostheses, surgical reinforcement, wound protecting materials, artificial skin and artificial cornea, characterized by filling or having inside a substance having biocompatibility that can be degraded and absorbed in the body into a matrix of a non-woven fabric-like multi-element structure of collagen fibers having ultra-fine fibers of collagen as its basic unit.

A cultured skin and a grafting cultured skin sheet are provided, each of which is a cultured reconstructive skin with a high take rate using cells collectable from cells originated from tissue included in an umbilical cord such as tissue included in an umbilical cord originated from a human fetus. The grafting cultured skin stratified sheet is prepared by placing an epithelium sheet on the top surface of a cultured dermis. The cultured dermis includes as components a cultured skin containing cells originated from a tissue included in an umbilical cord, such as umbilical cells, more concretely, umbilical fibroblast cells, being separated and cultured, preferably in a collagen nonwoven fabric. On the other hand, the epithelium sheet is prepared by culturing and stratifying the umbilical cord epithelium cells.

In the invention, a method is provided for producing a composite nonwoven fabric. A polymer is extruded into heated continuous filaments, possibly elastic, from the die head to a first chilled roller, wherein the extruder is configured to provide the continuous filaments to the chilled roller in a canted direction that is at a tangent or angle to the surface of the first chilled roller. The filaments are conveyed in a downward direction by way of chilled rollers to a nip. In a next step, the nonwoven web is sprayed with an adhesive and is laminated on the continuous filaments in the nip to form a composite nonwoven fabric. The continuous filaments move vertically downward approximately in line with the lamination process, facilitating automatic re-threading of filaments when they are broken or interrupted in their travel downward onto the chilled rolls.

This invention relates to a fabric composite for use in fire-blocking a mattress, a fire-blocked mattress set, and a process for fire-blocking mattresses; the fabric composite comprising, in order, (a) sacrificial outer ticking, (b) sacrificial cushioning material, and (c) fire-blocking fabric, the fire-blocking fabric being a single layer of nonwoven fabric comprising at least 0.5 ounces per square yard (17 grams per square meter) of a cellulose fiber that retains at least 10 percent of its fiber weight when heated in air to 700 C at a rate of 20 degrees C. per minute, and at least 0.5 ounces per square yard (17 grams per square meter) of a heat-resistant fiber. Mattress sets fire-blocked with this fabric composite have a peak heat release rate of less than 150 kilowatts within 30 minutes, preferably less that 150 kilowatts within 60 minutes, and a total heat release of less than 25 megajoules within 10 minutes when tested according to Technical Bulletin 603 of the State of California.

Nonwoven substrates suitable for use as wet wipes are disclosed. The nonwoven substrates comprise at least one first region and at least one second region. The second region comprises reinforced protruding elements. In a preferred embodiment, the second region of the nonwoven substrate is reinforced by means of thermal bonding during the creation of the protruding elements of the second region. A liquid can be added to the nonwoven substrate prior to packaging or prior to use to make wet wipes. The reinforced second regions of the nonwoven substrates of the present invention make it possible to retain thickness of the wipe when wet without increasing the dry basis.

A combined filter, for removing solid particles and noxious gases from air to be delivered into the cabin of a vehicle, as part of a ventilating, heating and/or air conditioning system, comprises two layers of a non-woven tissue such as polypropylene, between which are deposited activated carbon granules. The two layers of non-woven tissue are interleaved at least partially, so as to trap the granules between them.

A hot melt adhesive composition, comprising a blend of components including about 10% to about 40% by weight of an elastomeric block copolymer, preferably styrene-isoprene-styrene (SIS) or styrene-butadiene-styrene (SBS), about 15% to about 70% by weight of a first midblock tackifying resin having a softening point of at least about 110° C. and having an aromatic content of at least about 1.5% by weight; about 0 to 55% of second midblock tackifying resin, about 5% to about 35% by weight of a plasticizer; and about 0% to about 20% by weight of an end block resin having a softening point lower than 125° C.; wherein the components total 100% by weight of the composition, the viscosity of the composition is equal to or less than about 20,000 mPa.s at 120° C., and is applied at a temperature lower that 150° C. and initial bond retention of the composition on elastic strands is at least about 60%. Also, the elastic modulus G′ of the composition is higher than about 5000 Pa, the vicous modules G″ is higher than about 50 Pa, and the tan delta value is between about 0.5 and about 60. Laminates, especially those used in disposable soft goods, and methods of making such laminates are also described. The adhesive composition and/or laminate may be used in making a variety of end products such as a disposable diaper, a sanitary napkin, a bed pad, a bandage, a surgical drape, a tape, a label, a plastic sheet, a nonwoven sheet, a paper sheet, a cardboard, a book, a filter, or a package.

The invention pertains to the technical field of fume purification. The provided functional filter felt for eliminating harmful constituents of fume can realize the desulfurization or denitration of fume when removing dust; the filter felt is made from fiber materials and a functional catalyst in a compound manner; when purifying the harmful constituents of fume, the filter felt filters the dusts in the fume with nonwoven fabrics made from high temperature-resistant fiber material and carries out a catalytic reaction to eliminate nitrogen oxides (NOX) and/or sulfur oxides (SOX) through the functional catalyst contained in the filter felt. The provided filter felt is applicable to fume dedusting devices, fume desulfurization devices and fume denitration devices in power plants, metallurgical plants and chemical plants, in particular to the manufacturing of bag type fume filter. Compared with the prior art, the invention simplifies the fume purifying processes, improves processing efficiency, effectively saves the investment and reduces operational expenses, thus being suitable for the modification of the existing fume dedusting device.

A thermal bonding pattern for nonwoven fabric possessing improved abrasion resistance while retaining softness, comprising a basket-weave pattern or other pattern having a transition area (2) equal to at least 10% of bonding spot area (1) in FIG. 1, more preferably a transition area (2) equal to at least 50% of bonding spot area (1), and most preferably a transition area (2) equal to at least 100% of bonding spot area.

A spun-bonded nonwoven fabric constituted of a web of continuous filaments of thermoplastic synthetic fibers, the structure of which fabric is set by a pattern composed of areas which are produced by partially fusing the fibers by hot pressing and pierce through the fabric and concavely and convexly embossed patterns on the surfaces of the fabric which patterns are composed of high-density concave and convex areas of unbonded fibers respectively and the bulkiness of which fabric is 100 to 400 % in terms of the ratio of the thickness of the fabric inclusive of the convexly embossed pattern surface to the thickness of the low-density areas of the fabric. The application of a hydrophilic agent to the nonwoven fabric gives sanitary supplies such as disposable diaper.

Disclosed is a cellulose nonwoven fabric containing cellulose fibers having a maximum fiber diameter of not more than 1500 nm and a crystallinity determined by solid state NMR techniques of not less than 60%. The porosity of the cellulose nonwoven fabric is not less than 40% and not more than 99%.

A nonwoven fabric comprises continuous polymer filaments of 0.5 to 3 denier that have been hydroentangled in a complex matrix for interconnecting filament loops, and that is otherwise substantially free of knotting, or of otherwise wrapping about one another. A process for making a nonwoven fabric comprises continuously extruding polymer filaments of 0.5 to 3 denier onto a moving support, pre-entangling the filaments with water jets, and entangling the filaments with a second set of water jets on a three-dimensional image transfer device. An apparatus for making a nonwoven fabric comprises means for continuously extruding substantially endless polymer filaments of 0.5 to 3 denier onto a moving support to form an unbonded web, a pre-entangling station for entangling the web with a plurality of water jets, and a plurality of water jets for final entanglement of the filament web on a three-dimensional image transfer device. In another aspect of the present invention, plural precursor webs, each comprising polymeric filaments, can be employed to form a laminated nonwoven fabric.

The invention discloses a polymer compound core body and a preparation method thereof and relates to a polymer compound core body. The invention provides a polymer compound core body which is mainly used for paper diapers and panty diapers, the polymer compound core body which cam not form lump and can not be broken or delaminated and a preparation method thereof. The compound core body is provided with an airlaid paper surface layer, an airlaid paper bottom layer and a bulking non-woven fabric layer, wherein the bulking non-woven fabric layer is arranged between the airlaid paper surface layer and the airlaid paper bottom layer and is adhered to the airlaid paper surface layer and the airlaid paper bottom layer by an adhesive; and water absorbent resin is uniformly penetrated in the bulking non-woven fabric layer. Urine can be rapidly and completely penetrated to the polymer compound core body; the airlaid paper surface layer of the compound core body can effectively absorb the urine; a polymer water absorbent resin of the polymer compound core body can effectively absorb and store the urine; and the bulking non-woven fabric layer can ensure that the urine rapidly penetrates towards the direction of the bottom layer, thus the water-absorbing quantity is large, the surface layer is kept in a drier state and a human feels comfortable.

Nonwoven fabric including concaves and convexes, and at least a fiber basis weight which is adjusted, and its manufacturing method are provided. The nonwoven fabric 110 is formed into a substantially sheet-like shape of predetermined thickness and its fiber basis weight is adjusted by directing a fluid, mainly consisting of gas, to a fiber web 100, the fibers of which have a high degree of freedom to move. The nonwoven fabric 110 includes a plurality of groove portions 1, which are low basis weight portions, and a plurality of convex portions 2, which are high basis weight portions, that are continuously formed along the groove portions 1 and are adjacent to each of the plurality of groove portions 1. The Fiber basis weights of the plurality of groove portions 1 are less than those of the plurality of convex portions 2.

Here is disclosed a disposable wearing article such as a disposable diaper. The article has a front waist covering panel, a rear waist covering panel and a crotch covering panel, a body facing sheet and an undergarment facing sheet in the front and rear waist covering panels are elastically stretchable in a waist-surrounding direction. These sheets are made of nonwoven fabrics and have regions in which these sheets are placed upon each other and the undergarment facing sheet repetitively undulates in the waist-surrounding direction to form a plurality of gathers.

A three-dimensional nonwoven fabric with a pore structure includes raised regions, recessed regions, and the pore structure. Fiber densities from the raised regions to the recessed regions are gradient. That is, the fiber density of the edges transiting from the raised regions to the recessed regions is higher than that of the tops of the raised regions. Pressure resistance performance of the high-density fiber regions keeps the three-dimensional nonwoven fabric significantly uneven, and quickens liquid permeation and reduces residues, and the three-dimensional nonwoven fabric has a high permeating speed and is dry and comfortable.

A substrate for artificial leather comprising a nonwoven fabric of bundles of microfine filaments. The substrate for artificial leather simultaneously satisfies the following requirements 1 to 4: (1) the bundle of microfine filaments comprises 8 to 70 microfine filaments having a cross-sectional shape of nearly circle; (2) the bundle of microfine filaments has a cross-sectional area of 170 to 700 μm² and a flatness of 4.0 or less; (3) on a cross section parallel to a thickness direction of the nonwoven fabric body, cross sections of the microfine fiber bundles exist in a density of 1500 to 3000/mm²; and (4) on a cross section parallel to a thickness direction of the nonwoven fabric body, gaps between the microfine fiber bundles have a size of 70 μm or less. By satisfying the requirements, the substrate for artificial leather combines high level of sensuous qualities and high level of physical properties which have been considered to be mutually exclusive.

The invention relates to polyurethane resin superfiber leather and a manufacturing method thereof, belonging to the technical field of manufacturing methods. The manufacturing method is characterized by comprising the steps of sea-island fiber, non-woven fabrics, polyvinyl alcohol impregnation or hot-pressing and ironing out, original cloth processing, impregnation and coating of polyurethane, thermal coagulation, reduction amount of base, basic cloth, dyeing or embossment of grinding surfaces and inspection and warehousing. The polyurethane resin superfiber leather can be obtained by using the method. Compared with solvent type polyurethane, the waterborne polyurethane resin superfiber leather has equivalent physical properties, accords with application requirement, uses the environment-friendly polyurethane resin and has no organic solvent harmful to the environment; a DMF reclamation step is required by solvent type products in the production process so as to simplify the production process; and the polyurethane resin superfiber leather is energy-saving and environment-friendly, meets the limiting requirement on an environment-friendly polyurethane synthetic leather at abroad, reduces the demand quantity of producers, the harm to the producers as well as the production cost and has strong market competitiveness.

Disclosed are water-dispersible fibers derived from sulfopolyesters having a Tg of at least 25° C. The fibers may contain a single sulfopolyester or a blend of a sulfopolyester with a water-dispersible or water-nondispersible polymer. Also disclosed are multicomponent fibers comprising a water dispersible sulfopolyester having a Tg of at least 57° C. and a water non-dispersible polymer. The multicomponent fibers may be used to produce microdenier fibers. Fibrous articles may be produced from the water-dispersible fibers, multicomponent fibers, and microdenier fibers. The fibrous articles include water-dispersible and microdenier nonwoven webs, fabrics, and multilayered articles such as wipes, gauze, tissue, diapers, panty liners, sanitary napkins, bandages, and surgical dressings. Also disclosed is a process for water-dispersible fibers, nonwoven fabrics, and microdenier webs. The fibers and fibrous articles have further applications in flushable personal care and cleaning products, disposable protective outerwear, and laminating binders.