2791results about "Glass pressing apparatus" patented technology

The manufacturing of electronic components on individual substrates made of an insulating material includes molding, in a silicon wafer, an insulating material with a thickness corresponding to the final thickness desired for the substrates, manufacturing the electronic components, and removing the silicon from the rear surface of the wafer after manufacturing of the components.

Apparatus, systems and methods for improving strength of a thin glass member for an electronic device are disclosed. In one embodiment, the glass member can have improved strength by using multi-bath chemical processing. The multi-bath chemical processing allows greater levels of strengthening to be achieved for glass member. In one embodiment, the glass member can pertain to a glass cover for a housing of an electronic device.

This invention relates to processes and systems of rapid prototyping and production. Its features includes flexible material deposition along tangential directions of surfaces of a part to be made, thereby eliminating stair-shape surface due to uniform horizontal layer deposition, increasing width of material deposition to increase build up rate, applying the principles of traditional forming / joining processes, such as casting, fusion welding, plastic extrusion and injection molding in the fabrication process so that various industrial materials can be processed, applying comparatively low cost heating sources, such as induction heating and arc-heating. Additional features include varying width and size of material deposition in accordance with geometry to be formed and applying a differential molding means for improved shape formation and surface finishing.

Isopipes for use in making sheet glass by a fusion process are provided which exhibit reduced sag. The isopipes are composed of a zircon refractory which has a mean creep rate (MCR) at 1180° C. and 250 psi and a 95 percent confidence band (CB) for said mean creep rate such that the CB to MCR ratio is less than 0.5, the MCR and the CB both being determined using a power law model. The zircon refractory can contain titania (TiO2) at a concentration greater than 0.2 wt. % and less than 0.4 wt. %. A concentration of titania in this range causes the zircon refractory to exhibit a lower mean creep rate than zircon refractories previously used to make isopipes. In addition, the variation in mean creep rate is also reduced which reduces the chances that the zircon refractory of a particular isopipe will have an abnormally high creep rate and thus exhibit unacceptable sag prematurely.

Al2O3—Y2O3—ZrO2 / HfO2 ceramics (including glasses, crystalline ceramics, and glass-ceramics) and methods of making the same. Ceramics according to the present invention can be made, formed as, or converted into glass beads, articles (e.g., plates), fibers, particles, and thin coatings. The particles and fibers are useful, for example, as thermal insulation, filler, or reinforcing material in composites (e.g., ceramic, metal, or polymeric matrix composites). The thin coatings can be useful, for example, as protective coatings in applications involving wear, as well as for thermal management. Certain ceramic particles according to the present invention can be are particularly useful as abrasive particles.

The present invention significantly modifies “The Overflow Process”. It includes a method and apparatus for measuring glass flow rate and maintaining a constant glass flow rate. It also embodies design features and methods that support and stress the forming apparatus in a manner such that the deformation that results from thermal creep is corrected, thus minimizing the effect of the thermal creep on the thickness variation of the glass sheet. The present invention also embodies design features that change the process from a single step (combined flow distribution and cooling) to a two step process; step one being flow distribution and step two being cooling.

A housing case for a small electric device and communication device includes a flat plate having a dimension substantially the same as that of the front portion of the housing case and comprising at least a glass plate, and a resin frame integrated with the flat plate to support the backside periphery of the flat plate.

A front end for a glass forming operation comprises an open channel and at least one burner. The channel has at least one surface. The surface has at least one hole therein. The burner is oriented in the hole at an acute angle relative to the surface. In another embodiment of the invention, the channel has a top and a pair of sidewalls each having a surface. At least one hole is in at least one of the surfaces. The hole is at an acute angle relative to at least one surface. The burner is an oxygen-fired burner. In yet another embodiment of the invention, the top and sidewalls each have a super structure surface constructed of refractory material. The channel has an upstream end and a downstream end. At least one of the surfaces has a plurality of holes therein. The burners extend at an acute angle relative to at least one surface and in a plane extending between the upstream end and the downstream end and perpendicular to at least one surface. Oxygen-fired burners extend axially through corresponding holes.

A high-refractivity high-dispersion optical glass for producing an optical element, which requires no machining, such as polishing or lapping, of an optical-function surface after precision press molding, containing B2O3, SiO2, La2O3, Gd2O3, ZnO, Li2O, ZrO2 and Ta2O5 as essential components, containing 0 to 1 mol % of Sb2O3 as an optional component, substantially containing none of PbO and Lu2O3, having a glass transition temperature of 630° C. or lower, and (1) having a refractive index nd and an Abbe's number nud which satisfy all of the following relational expressions, 1.80<nd<=1.90, 35<nud<=50, and nd>=2.025-(0.005xnud) or (2) having an nd of greater than 1.85 and a nud of greater than 35.

A silicon casting apparatus for producing polycrystal silicon ingot by heating a silicon melt (8) held in a mold (4) from above by a heater (3) and cooling it from below while changing the heat exchange area of a heat exchange region (HE), defined between a pedestal (5) having the mold (4) placed thereon and a bottom cooling member (6), in such a manner as to keep pace with the rise of the solid-liquid interface of the silicon melt (8), thereby causing unidirectional solidification upward along the mold (4); and a method of producing polycrystal silicon ingot using such apparatus. According to this production method, the temperature gradient given to the silicon melt (8) can be maintained at constant by adjusting the heat exchange area, so that polycrystal silicon ingot having good characteristics can be produced with good reproducibility.

Methods and apparatus for refining and delivering a supply of molten glass include melting a supply of glass in a melter and discharging a stream of molten glass. A refining section is provided to refine the molten glass discharged by the melter and to deliver the molten glass downstream to a glass forming apparatus. The refining section is mounted for movement into and out of contact with the stream of molten glass to connect and disconnect the glass forming apparatus with the stream of molten glass.

Al2O3-Y2O3-ZrO2 / HfO2 ceramics (including glasses, crystalline ceramics, and glass-ceramics) and methods of making the same. Ceramics according to the present invention can be made, formed as, or converted into glass beads, articles (e.g., plates), fibers, particles, and thin coatings. The particles and fibers are useful, for example, as thermal insulation, filler, or reinforcing material in composites (e.g., ceramic, metal, or polymeric matrix composites). The thin coatings can be useful, for example, as protective coatings in applications involving wear, as well as for thermal management. Certain ceramic particles according to the present invention can be are particularly useful as abrasive particles.

A method of manufacturing glass melt and a method of manufacturing molded glass material by forming glass melt. In the method of manufacturing glass melt, the glass melt containing fluorine is prepared by melting glass raw materials and refining the resulting glass melt. The refining is conducted in a refining vat equipped with a flow inlet through which flows glass melt obtained by heating and melting the glass raw materials, and a flow outlet through which flows glass melt that has been refined, with the level of the glass melt being maintained in such a manner that the flow inlet and flow outlet remain beneath the surface of the glass melt and the glass melt does not contact external air. The method of manufacturing a molded glass material comprises the step of molding the glass melt produced by the above method.

Methods of drawing glass sheet via a downdraw process are provided. In certain aspects, the methods utilize rapid cooling below the root (70) of the forming apparatus (10). Such rapid cooling can, for example, facilitate the use of glass having a liquidus viscosity less than about 100,000 poise. In other aspects, the methods utilize slow cooling between the viscosities of 1011 poises and 1014 poises. Such slow cooling can facilitate the production of glass substrates which exhibit low levels of compaction. In further aspects, substrates are removed from the glass sheet at elevated temperatures which can facilitate increases in the production rates of downdraw machines. In still further aspects, rapid cooling below the root, slow cooling between the viscosities of 1011 poises and 1014 poises, and / or substrate removal at elevated temperatures are combined. Such combinations can facilitate economically effective utilization of downdraw equipment.

(1) Alignment mark transfer portion(s) is / are formed on the transfer molding surface of a mold that is used for press-molding a optical element fixing member and having alignment marks; (2) alignment mark(s) is / are formed on the mold material by dry-etching, and the mold material is worked using the alignment mark(s) as a reference to form the transfer molding surface constituted by a plurality of transfer patterns, in order to obtain a mold for press-molding; and (3) the transfer patterns are formed by dry-etching, or a transfer molding bare surface for transfer patterns is formed by dry-etching and a mold release film is formed thereon to reflect the shape of the transfer molding base surface, in order to obtain a mold for press-molding.

An appliance for sealing elastic hoses with a sleeve, which is plastically deformable and slipped onto the hose, has two jaws which are movable towards and away from each other. One jaw has two straight bars which project towards the other jaw and extend transversely of the sleeve to make two transverse indentations in the sleeve and the hose when the jaws are moving towards each other. The same jaw has a cutting edge which projects towards the other jaw and is directed transversely of the sleeve, the cutting edge making a substantially transverse cutting indication in the sleeve and the hose when the jaws are moving towards each other.

A beam shaper is implemented to seal an OLED. The beam shaper comprises a first and second lens and a beam shaper. Changing the relative position of the first, second lens and beam shaper relative to each other enables the beam shaper to generate laser beams with different shapes and intensity profiles.

Submerged combustion systems and methods of use to produce foamed glass. One system includes a submerged combustion melter having an outlet, the melter configured to produce an initial foamy molten glass having a density and comprising bubbles filled primarily with combustion product gases. The initial foamy molten glass is deposited directly onto or into a transport apparatus that transports the initial foamy molten glass to a downstream processing apparatus. An intermediate stage may be included between the melter and the transport apparatus. One intermediate stage is a channel that includes gas injectors. Another intermediate stage is a channel that produces an upper flow of a less dense glass and a relatively more dense glass lower flow. The upper flow may be processed into foamed glass products, while the more dense flow may be processed into dense glass products.

A high-refractivity low-dispersion optical glass that gives press-molding preforms excellent in high-temperature shapability and suitable for precision press-molding, including an optical glass comprising B2O3, La2O3, Gd2O3 and ZnO as essential components, substantially containing none of lead and fluorine, having a refractive index (nd) of 1.72 to 1.83, an Abbe's number (νd) of 45 to 55 and a glass transition temperature (Tg) of 630° C. or lower and having a viscosity of at least 0.6 Pa·s at its liquidus temperature, and an optical glass comprising, by mol %, 45 to 65% of B2O3, 5 to 22% of La2O3, 1 to 20% of Gd2O3, provided that the total content of La2O3 and Gd2O3 is 14 to 30%, 5 to 30% of ZnO, 0 to 10% of SiO2, 0 to 6.5% of ZrO2 and 0 to 1% of Sb2O3, substantially containing none of lead and fluorine, and having a refractive index (nd) of 1.72 to 1.83 and an Abbe's number (νd) of 45 to 55.

Disclosed is a process for producing a glass substrate for an information recording medium by press-shaping a molten glass which gives a glass containing 0.1 to 30 mol % of TiO2, 1 to 45 mol % of CaO, 5 to 40 mol % of total of MgO and the above CaO, 3 to 30 mol % of total of Na2O and Li2O, 0 to 15 mol % of Al2O3 and 35 to 65 mol % of SiO2 and having properties of a liquidus temperature of 1,360° C. or lower and a viscosity of at least 10 poise in a shaping-allowable temperature range, or by preparing a preform formed of a glass which contains 0.1 to 30 mol % of TiO2, 1 to 45 mol % of CaO, 5 to 40 mol % of total of MgO and the above CaO, 3 to 30 mol % of total of Na2O and Li2O, 0 to 15 mol % of Al2O3 and 35 to 65 mol % of SiO2 and has properties of a liquidus temperature of 1,360° C. or lower and shaping the preform in the form of a disc by a re-heat pressing method. According to the above process, there can be mass-produced, with high productivity, high-quality glass substrates to be used for information recording media such as a magnetic disc, an optical disc, a magneto-optic disc, and the like.

The present invention provides a method for efficiently manufacturing a glass substrate for magnetic disk having good accuracy of a surface irregularity and an impact resistance. The method includes the steps of: performing press forming to molten glass to prepare a sheet glass material, the sheet glass material having a roughness of the principal surface of 0.01 μm or less and target flatness of a glass substrate for magnetic disk; chemically strengthening the sheet glass material by dipping the sheet glass material in a chemically strengthening salt, thereby preparing a disk substrate; polishing the principal surfaces of the disk substrate. A thickness of the sheet glass material prepared in the press forming step is larger than a target thickness of the glass substrate for magnetic disk by a polishing quantity of the principal surface polishing step.

A burner for melting glass forming batch material includes a burner assembly constructed and arranged with a first passage for providing a fuel stream and a second passage for providing an oxidant stream, the first and second streams coacting to produce a supersonic combustion jet flame penetrable into glass melt. A method for melting glass forming batch material is also provided and includes providing a fuel stream; providing an oxidant stream; mixing the fuel and oxidant streams with sufficient force for providing a supersonic combustion jet flame; directing the supersonic combustion jet flame to contact the glass forming batch material; and penetrating the glass forming batch material to a select depth with the supersonic combustion jet flame.

A method and apparatus are described for making an article such as the body of a needleless injector capsule, from a formable material, such as glass, the article having a cavity communicating with the exterior via an orifice. A blank (1a) having an open end is mounted on a first forming tool, and the open end is engaged by a second forming tool (22) while an end region of the blank (1a) adjacent the open end is in a condition to permit it to be formed. One of the tools (7a) has a pin (21) extending therefrom, and when the tools are brought together to form the end region into the desired shape of the pin (21) defines the orifice.