The invention relates to the technical field of
diamond wires, in particular to a resin consolidated
abrasive diamond wire. The resin consolidated
abrasive diamond wire comprises a core wire formed by twisting a plurality of steel wire strands, a
brass bottom plated layer is plated on the outer side of the core wire, a consolidated resin layer is cured at the outer side of the
brass bottom plated layer, and diamond micro-
powder granules are distributed in the consolidated resin layer. The invention also discloses a resin consolidated
abrasive diamond wire production process. The production process comprises the following steps: manufacture of the core wire; surface pretreatment; plating of the core wire bottom plated layer; resin paste
coating; and resin diamond wire curing. Compared with an electroplated diamond wire, the resin diamond wire produced by the process has the advantages that
corrosion caused by a solution accumulated in the space of a wire core part can be avoided due to no contact with a water-phase
electrolyte solution during production of the resin combined diamond wire. Compared with a
metal combination layer of the electroplated wire, the resin layer is low in rigidity, so that the thickness of an effected layer of a
cut surface of a processed workpiece is lower than that of the electroplated wire, and the stress of a section is small.
Resin coating and curing can be finished in two stages, thereby realizing high-speed production and reducing production cost greatly.