Tip-end type needle-free electrostatic spinning equipment

An electrospinning, needle-free technology, applied in textile and papermaking, filament/thread forming, fiber processing, etc., to achieve the effect of improving product yield and output, improving product yield and quality, and avoiding impact

Active Publication Date: 2013-08-21
JIANGSU FILTERTEX FILTER MATERIAL +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004]Technical problem: The technical problem to be solved by the present invention is to provide a cutting-edge needle-free electrospinning equipment, which can greatly improve the nanofiber product High output and product uniformity, and avoid the problems of edge effect, needle clogging and inconvenient cleaning in the traditional needle electrospinning process; at the same time, the nanofibers prepared by this spinning equipment are finer and have less variation in fineness Low, the fineness variation rate (CV) is only 4.48-6.73%, and the fibers are more evenly distributed in the fiber web

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Tip-end type needle-free electrostatic spinning equipment
  • Tip-end type needle-free electrostatic spinning equipment
  • Tip-end type needle-free electrostatic spinning equipment

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] The metal card clothing with a specification of 5606×56109 produced by Baisha Card Clothing Factory in Guangshan County, Henan Province was used as the electrospinning unit.

[0041]There are 34 pairs of connecting pieces and 34 needle boards evenly distributed along the outer surface of each chain, the length of the needle boards (ie product width) is 30cm, the width of the needle boards is 3.4cm, and the nearest horizontal gap between two adjacent needle boards is 0.2cm.

[0042] The width of the L-shaped connecting pieces is 0.2 cm, and the distance between two adjacent L-shaped connecting pieces is 0.6 cm.

[0043] The outer diameter of the sprocket is 11.6 cm, the center distance of the sprocket is 25 cm, the length of the chain is 65 cm, and the speed of the sprocket is 10 rev / min.

[0044] The base fabric is unwound and wound at a speed of 10 m / min. The negative electrode voltage is -50kV, and the receiving distance (that is, the distance between the base fabri...

Embodiment 2

[0047] The metal card clothing with a specification of 5715×4210 produced by Baisha Card Clothing Factory in Guangshan County, Henan Province was used as the electrospinning unit.

[0048] There are 34 pairs of connecting pieces and 34 needle boards evenly distributed along the outer surface of each chain, the length of the needle boards (ie product width) is 30cm, the width of the needle boards is 3.4cm, and the nearest horizontal gap between two adjacent needle boards is 0.2cm.

[0049] The width of the L-shaped connecting pieces is 0.2 cm, and the distance between two adjacent L-shaped connecting pieces is 0.6 cm.

[0050] The outer diameter of the sprocket is 11.6 cm, the center distance of the sprocket is 25 cm, the length of the chain is 65 cm, and the speed of the sprocket is 10 rev / min.

[0051] The base fabric is unwound and wound at a speed of 10 m / min. The negative electrode voltage is -48kV, and the receiving distance is 15cm.

[0052] The weight of the PVA nano...

Embodiment 3

[0054] The metal card clothing with a specification of 8808×7220 produced by Baisha Card Clothing Factory in Guangshan County, Henan Province was used as the electrospinning unit.

[0055] There are 34 pairs of connecting pieces and 17 needle boards evenly distributed along the outer surface of each chain, the length of the needle board (ie product width) is 30cm, and the width of the needle board is 3.4cm.

[0056] The width of the L-shaped connecting pieces is 0.2 cm, and the distance between two adjacent L-shaped connecting pieces is 0.6 cm.

[0057] The outer diameter of the sprocket is 11.6 cm, the center distance of the sprocket is 25 cm, the length of the chain is 65 cm, and the speed of the sprocket is 10 rev / min.

[0058] The base fabric is unwound and wound at a speed of 10 m / min. The negative electrode voltage is -30kV, and the receiving distance is 15cm.

[0059] The weight of the PVA nanofiber film product finally produced by this equipment is 1g / m 2 , the aver...

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Abstract

The invention discloses tip-end type needle-free electrostatic spinning equipment which comprises a spinning solution storage box, base cloth, a spinning device and a negative-high-voltage direct-current power source, wherein the spinning device comprises a spinning box body, a needle plate, a chain, a negative electrode and a connecting device. The spinning box body is fixedly connected at the top end of the spinning solution storage box, and the chain is connected on the inner wall of the spinning box body. The connecting device is connected with a transmission device to achieve rotation of the chain, a lowermost link of the chain is submerged in spinning solution of the spinning solution storage box, and the needle plate is fixedly connected on the chain. The base cloth covers the top end of the spinning box body. The spinning solution storage box, the spinning box body and the base cloth form an enclosed spinning space. The negative electrode is attached to the top surface of the base cloth. The spinning device is earthed, the negative electrode is connected with the negative-high-voltage direct-current power source, and a high-voltage electrostatic field is formed between the negative electrode and metal card clothing. The tip-end type needle-free electrostatic spinning equipment can improve the yield and the uniformity of nanofiber products, the fineness of nanofiber manufactured through the tip-end type needle-free electrostatic spinning equipment is small, and the variation of the fineness is less.

Description

Technical field [0001] The present invention involves static spinning technology. Specifically, it involves a cutting -edge needle -free static spinning equipment. Background technique [0002] Electricity spinning technology is a technology that uses the static field to prepare nano -fiber materials. In recent years, it has become a research hotspot at home and abroad. Its process principle is: under the action of a high -voltage electrostatic field, the hanging small liquid dripping at the capillary mouth is dripping at the electrostatic powerThe top of the top is emitted at the top of the action. During the movement of the receiving device, the solvent volatilized and solidified into fibers.Static spinning technology is divided into two categories: needle and needleless.Multi -needle or multi -nozzle static spinning technology is considered to be an effective method for achieving large -scale nano fiber material production. One of the representatives of this technology is the ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D01D5/00
Inventor 刘延波刘健漆东岳王爱民张春清
Owner JIANGSU FILTERTEX FILTER MATERIAL
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