2138results about "Large-sized flat cells/batteries" patented technology

A method for production of a stacked battery having a plurality of positive electrode current collection tabs and a plurality of negative electrode current collection tabs drawn out from a stacked member formed by laying positive electrodes and negative electrodes alternately one on the other with separators interposed between them and bonded respectively to a positive lead terminal and a negative lead terminal comprises a step of determining in advance a simultaneously bondable number, or the number of positive electrode current collection tabs and the number of negative electrode current collection tabs that can be laid one on the other and collectively bonded, and bonding conditions for bonding them and a step of forming groups of current collection tabs, each group being formed by laying a number of current collection tabs not exceeding the simultaneously bondable number one on the other, displacing the bonding positions of the groups of positive electrode current collection tabs or those of negative electrode current collection tabs relative to each other in the direction of drawing out the positive electrode current collection tabs or the negative electrode current collection tabs, whichever appropriate, or in a direction perpendicular to the direction on the surface of the positive lead terminal or the negative lead terminal, whichever appropriate, and collectively bonding the positive electrode current collection tabs or the negative electrode current collection tabs of each group under the bonding conditions.

Provided is a stack-type cell for a secondary battery including a stack of first electrode / separator / second electrode / separator / first electrode arranged in order, and an outer separator stacked on each of the first electrodes. Also, the present invention provides an electrode assembly for a secondary battery using the stack-type cell and a manufacturing method thereof.

A secondary battery comprising an electrode assembly having a positive electrode plate, a negative electrode plate, and a separator between the positive and negative electrodes is provided. The secondary battery further comprises a case for containing the electrode assembly, and a cap assembly connected to the case. The cap assembly comprises positive and negative terminals electrically connected to the positive electrode plate and the negative electrode plate, respectively. Lead connectors are electrically connected to the positive and negative electrode plates and the positive and negative terminals. A support is connected to each end of the electrode assembly and surrounds the lead connectors. The supports are adapted to fit between the electrode assembly and the case.

The instant invention is directed to a multiple battery system and network controlled multiple battery system. A main battery having a main positive output and a main negative output is also provided, together with an at least one auxiliary battery having an at least one auxiliary positive output and an at least one auxiliary negative output. A main electrical circuit having an at least one switching device is provided with at least two operating positions. The two operating positions selectively couple the main and at least one auxiliary battery to the common positive terminal. In the first of the at least two operating positions electrical charge is provided to both the main battery and the at least one auxiliary battery. A controller is also provided and coupled to the main electrical circuit and switches the at least one switching device based on input from an at least one sensor.

Disclosed herein are a secondary battery, which is formed in the shape of a plate and has an electrode assembly mounted in a battery case made of a laminated sheet including a metal layer and a resin layer, wherein the secondary battery is constructed in a structure in which independent coupling type frame members are mounted to the outside part of a sheathing member serving as the battery case, and a medium- or large-sized battery module including the same as a unit cell. Consequently, the secondary battery has a high mechanical strength and a large sealing force. Furthermore, the electrical connection is accomplished without bending the electrode leads. Also, the battery module, which is constructed with the secondary battery as a unit cell, can be manufactured with a compact structure and a relatively light weight. Furthermore, the assembly process of the battery module is greatly simplified. The structural stability of the battery module according to the present invention is very high, and therefore, the battery module can be preferably used as a power source for electric vehicles, hybrid electric vehicles, electric motor cycles, and electric bicycles.

A polymer electrochemical generator having a plurality of electrochemical cells, each including at least one current collecting terminals, as well as a resilient heat sink material positioned adjacent and in mechanical contact with the current collecting terminals. The resilient heat sink material is electrically resistive and thermally conductive. A thermally conductive structural housing having walls encloses the plurality of electrochemical cells and the resilient heat sink material. The walls of the structural housing are positioned adjacent the resilient heat sink material and are in thermal contact therewith, for dissipating thermal energy generated by the plurality of electrochemical cells.

When producing an electrode for use in a three-dimensional battery, an active material is combined with at least one of a separator, a dividing wall, and a current collector for simultaneous formation. Both the dividing wall and the current collector are planar or are so formed as to have projected portions in needle, plate, wave, particle, or the like form. Both the dividing wall and the current collector may be provided with a cooling structure. As an additional current collector, an ion permeable current collector, which has voids therein, permits passage of ions, and exhibits electrical conductive properties, is provided.

Improved submicron carbon fluoride has increased graphite content and can also have improved uniformity. The increased graphite content and / or uniformity can result in improved battery performance, for example with respect to specific capacity. Desirable battery structures provide for use with implantable medical devices. Suitable batteries can be used for high rate, medium rate, low rate or a combination of rate applications.

A battery module includes a plurality of unit batteries and barriers which are interposed between the unit batteries. The barriers have front surfaces which contact the unit batteries and which are curved to bend elastically. The barriers have side surfaces which interconnect the front surfaces, and which have pathways through which a heat transfer medium flows. Connecting rods and nuts interconnect end plates of the battery module so as to press the unit batteries and the barriers together.

A stacked cell (10) is provided with a plurality of stacked unit cells (30), which have a positive electrode collector foil (31) and a negative electrode collector foil (36); and a sheet member (46), which is arranged between the adjacent unit cells (30) and sandwiched between the positive electrode collector foil (31) and the negative electrode collector foil (36). The positive collector foil (31) and the negative collector foil (36) are provided with a positive electrode active material layer (32) and a negative active material layer (37), respectively. The positive electrode collector foil (31) and the negative electrode collector foil (36) are laid one over another to have the positive electrode active material layer (32) and the negative electrode material layer (37) face each other through an electrolyte layer (41). The sheet member (46) has a cooling tab (47) which extends from between the positive electrode collector foil (31) and the negative electrode collector foil (36). Thus, the stacked cell having improved heat dissipation is provided without deteriorating productivity.

On the opposite end walls of a flat, prismatic battery case of a battery module where electrode terminals are attached, protruding components are formed such as to protrude further than the electrode terminals. Terminal holes are formed in the end walls in which the electrode terminals are fitted, and the thickness of the end walls of the integral battery case in the vicinity of the terminal holes is not the same on both sides of each of the terminal holes. Also, one or a plurality of vertical and horizontal ribs are formed on the end walls between the electrode terminals and the protruding components. Further, a sealing structure is included for a battery.

A device for cooling a vehicle battery is provided that includes a plurality of electrical storage elements, and a cooling element having ducts for a fluid to flow through, wherein the electrical storage elements are in thermal contact with the cooling elements and heat can be transmitted from the storage elements to the fluid, and wherein the cooling element which comprises the ducts is embodied as at least one extruded profile.

A bipolar battery construction is disclosed comprising a substrate, openings in the substrate, an electrically conductive material placed within the openings, a negative and positive current collector foil placed on opposing sides of the substrate and negative and positive pasting frame members. The electrically conductive material may have a melting point below the thermal degradation temperature of the substrate.

A secondary battery includes a case, a rolled electrode assembly disposed within the case, and an electrode assembly fixing member receiving a portion of the rolled electrode assembly so that expansion and contraction of the rolled electrode assembly can be suppressed during charging and discharging operations of the battery, and deformation of the rolled electrode assembly caused by outer impact can be prevented. The electrode assembly fixing member comprises a cap fitted onto at least one of upper and lower ends of the rolled electrode assembly. The electrode assembly fixing member further comprises a gripper holding the rolled electrode assembly.

A battery module is constructed of an integral battery case which is constituted by forming a plurality of prismatic cell cases into a unitized body, wherein positive electrode plates and negative electrode plates laminated alternately upon one another with intervening separators are respectively accommodated in each of the cell cases, thereby constituting a plurality of cells, these cells being electrically connected in series. A plurality of such battery modules are arranged in a direction in which the electrode plates within each cell are laminated in a condition with coolant passages formed between the battery modules, and bound tightly together with end plates arranged at both ends in the direction of adjacent arrangement of the battery modules.

Battery systems, battery modules, and a method for cooling a battery module are provided. The battery module includes a battery cell having a first side and a second side, and a first graphite sheet disposed on the first side of the battery cell that conducts heat energy from the battery cell into the first graphite sheet to cool the battery cell. The battery module further includes a first cooling manifold coupled to the first graphite sheet that conducts heat energy from the first graphite sheet into the first cooling manifold. The first cooling manifold is further configured to receive a fluid that flows therethrough to conduct heat energy from the first cooling manifold into the fluid.

The present invention is drawn to a high power electrochemical energy storage device, comprising at least one stackable, monolithic battery unit. The monolithic battery unit includes at least two electrochemical energy storage cells. The cells have a lithium ion insertion anode and a lithium ion insertion cathode, a bipolar current collector between cells and end plate current collectors at the opposing ends of each battery unit. A frame may be associated with the perimeter of the current collector. The current collector comprises a high-conductivity metal. The device also has the at least two storage cells substantially aligned adjacent one another, a separator material associated between the anode and the cathode within each cell; and an electrolyte within each cell.Additionally, the present invention is drawn to a device combining two or more of the monolithic units, either in series or in parallel or any combination thereof, so as to create a high power, high voltage energy storage device.

Disclosed herein are a secondary battery including an electrode assembly for charging and discharging mounted in a sheathing member including a metal layer and a resin layer, wherein the secondary battery further includes a secondary battery having a molding part of a predetermined thickness at least partially formed at the outside of a sheathing member, preferably, at a sealing region of the sheathing member, and a medium- or large-sized battery pack including the same. The molding part is formed at the outside of the sheathing member of the secondary battery. Consequently, the secondary battery according to the present invention has high mechanical strength, and therefore, it is possible to construct a battery pack without using addition members, such as cartridges. When the molding part is formed at the sealing region, which is weak, the molding part increases the mechanical strength and the sealing force of the secondary battery. Consequently, a battery pack including the secondary batteries as unit cells can be manufactured generally in a compact structure and with relatively small weight, and the assembly process of the battery pack is greatly simplified. The battery pack according to the present invention has high structural stability. Consequently, the battery pack can be preferably used as a power source for electric vehicles, hybrid electric vehicles, electric motorcycles, and electric bicycles.

Provided is a stacked-type secondary battery comprising a battery cell formed by stacking a plurality of full cells having a structure of cathode / separator / anode or bicells having a structure of cathode(anode) / separator / anode(cathode) / separator / cathode(anode), as a unit electrode assembly, wherein a cathode active material and / or an anode active material in two or more unit electrode assemblies are configured to have a different composition to induce a voltage difference and separate electrode terminals are installed in a battery case according to the voltage difference to thereby simultaneously provide two or more voltages by a single battery.

The present invention includes three-dimensional secondary battery cells comprising an electrolyte, a cathode, an anode, and an auxiliary electrode. The cathode, the anode, and the auxiliary electrode have a surface in contact with the electrolyte. The anode and the cathode are electrolytically coupled. The auxiliary electrode is electrolytically coupled and electrically coupled to at least one of the anode or the cathode. Electrically coupled means directly or indirectly connected in series by wires, traces or other connecting elements. The average distance between the surface of the auxiliary electrode and the surface of the coupled cathode or the coupled anode is between about 1 micron and about 10,000 microns. The average distance means the average of the shortest path for ion transfer from every point on the coupled cathode or anode to the auxiliary electrode.

A positive electrode material for non-aqueous electrolyte lithium ion battery (31, 41) of the present invention has an oxide (11) containing lithium and nickel, and a lithium compound (13) which is deposited on a surface of the oxide (11) and covers nickel present on the surface of the oxide (11). By this structure, it is possible to suppress decomposition of an electrolysis solution as much as possible and drastically reduce swelling of the batteries (31, 41).

Disclosed is an electrochemical device, which comprises: (A) a binder comprising polymer particles obtained from the polymerization of: (a) 20-70 parts by weight of a (meth)acrylic acid ester monomer; (b) 20-60 parts by weight of a vinyl monomer; and (c) 0.01-30 parts by weight of an unsaturated carboxylic acid monomer, based on 100 parts by weight of a binder polymer; and (B) electrochemical cells stacked multiply by using the binder, wherein the binder allows electrode active material particles in an electrode to be fixed and interconnected among themselves and between the electrode active material and a collector, and the electrode and a separator that is in contact with the electrode are bonded to each other by way of hot fusion. The binder is also disclosed. The binder has excellent adhesion and thermal bonding characteristics, and thus is useful for an electrochemical device comprising multiply stacked electrochemical cells, and can improve the overall quality of a battery.

A pouch type battery pack, including: a first pouch battery and a second pouch battery adjacent to the first pouch battery, wherein the first and second pouch batteries are combined by bonding an edge of the first pouch battery and an edge of the second pouch battery to each other. Accordingly, the bare cell can be separated without being damaged when the pouch battery is separated from the battery pack. Furthermore, the heat radiation performance is improved by including a heat radiation member between the two pouch batteries when the pouch batteries are stacked.

The invention provides a non-aqueous secondary battery having positive and negative electrodes and non-aqueous electrolyte containing lithium salt which has an energy capacity of 30 Wh or more, a volume energy density of 180 Wh / l or higher, which battery has a flat shape and is superior in heat radiation characteristic, used safely and particularly preferably used for a energy storage system. The invention also provides a control method of the secondary battery.

The invention relates to an article comprising: a) one or more stacks of battery plates comprising one or more bipolar plates; b) located between each plate is a separator and a liquid electrolyte; further comprising one of more of the features: 1) c) the one or more stacks of battery plates having a plurality of channels passing transversely though the portion of the plates having the cathode and / or the anode deposited thereon; and d) i) one or more seals about the periphery of the channels which prevent the leakage of the liquid electrolyte into the channels, and / or posts located in one or more of the channels having on each end an overlapping portion that covers the channel and sealing surface on the outside of the monopolar plates adjacent to the holes for the transverse channels and applies pressure on the sealing surface of the monopolar plates wherein the pressure is sufficient to withstand pressures created during assembly and operation of electrochemical cells created by the stacks of battery plates; 2) c) a membrane comprising a thermoplastic polymer is disposed about the entire periphery of the edges of the stack of plates; 3) wherein the separator is in the form of a sheet having adhered to its periphery a frame; and 4) c) an integrated valve and integrated channel communicating with the valve.

A replacement battery pack for an electronic device has a power storage section having a secondary battery. A power input section has at least one power connector for receiving electric power for charging the secondary battery while powering the electronic device. A power output / input section has an output terminal for receiving electric power from the power input section and for electrical connection to a connector of the electronic device to power the electronic device, and an input terminal for connection to an external power source for directly charging the secondary battery while the output terminal is disconnected from the connector of the electronic device. An input power switch circuit selectively inputs electric power to the power output / input section either from the power input section when the electric power is available therefrom or from the power storage section when the electric power is unavailable from the power input section.

Disclosed herein is a high-output, large-capacity secondary battery module, having a plurality of unit cells electrically connected to each other, for charging and discharging electricity. A plurality of unit cells are stacked one on another and mounted on a plate, preferably, between an upper case and a lower case, which are separated from each other, circuit units are continuously mounted at the side surfaces of the module for sensing the voltage, the current, and the temperature of the battery, controlling the battery, and interrupting electricity when overcurrent is generated, whereby the secondary battery module is constructed in a compact structure, design of the battery module is easily changed depending upon electrical capacity and output, and components of the battery module are stably mounted.

The present invention relates to a pouch type case having trimming portions formed on both sides or four corners thereof and a battery pack including the same. The trimming portions are formed on the corners of the pouch type case such that the trimming portions are indented toward an electrode assembly accommodating part to reduce a unit area so as to increase pressure applied to unit cells when a battery pack is assembled, thereby facilitating assembling of the battery pack and increasing cell capacity per unit area. Furthermore, the unit cells can be fixed in the battery pack more stably. The pouch type case reduces the unit area so as to include a relatively large number of cells for pressure applied to the cells when the battery pack is assembled to thereby increase the cell capacity.

Disclosed herein is a terminal-linking member of a high-output, large-capacity secondary battery module or pack having a plurality of unit cells stacked one on another and electrically connected with each other. The terminal-linking member includes an insulating member mounted between electrode terminals of the neighboring unit cells for accomplishing the electrical insulation between the electrode terminals, the insulating member being coupled to the electrode terminals, and a connecting member coupled to the insulating member for electrically connecting the electrode terminals of the unit cells coupled to the insulating member in series or in parallel with each other.