This application provides a method and
system for real-time calibration and control of the gap between glass
calendering rolls. Specifically, this application captures the three-dimensional
electric field distribution between the glass
calendering rolls, uses the intensity abrupt
change points to locate the actual gap between the roll edges and generates an
electric field topology map; synchronously acquires orthogonal vibration signals, and converts them into deformation displacement by combining the
elastic modulus of the roll body; establishes a
dynamic mapping relationship between the
electric field topology map and the deformation displacement, and converts the deformation displacement to the same spatiotemporal coordinate
system to generate a compensation input set; injects the
viscosity parameters of the
molten glass, and corrects the deformation using a
viscous resistance model; using the corrected deformation as the state and the electric field edge gradient as the reward
signal, iteratively generates inertial compensation coefficients; when the rate of change of the coefficients exceeds a threshold, an anti-saturation mechanism is activated and the output is controlled using a dynamic
confidence interval, ultimately offsetting the gap drift through the reverse torque of a
servo motor. This application eliminates the roll gap drift caused by vibration deformation and
molten glass resistance, achieving sub-micron level real-time dynamic calibration.