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1067results about How to "Improve deposition efficiency" patented technology

Automatic powder feeding laser induction composite coating method and device

The present invention discloses a laser induced composite cladding measure and device for the automatic powder feeder. The present invention couples the laser beam and the high frequency electromagnetic induction heating so as to realize the composite cladding between the laser and the induction heating. The device comprises a laser, a laser light guide device, a laser gathering system, a high frequency induction heater, a digital control machine tool and a workpiece holding device. In work, the distance between the surface of workpiece under treatment and the induction heating coil is 1 to 10 mm. The present invention has a strong commonality and can conduct surface treatment of laser induced composite cladding high performance material coat toward the surface of the solid components in various materials and the inner and outer surfaces of the tubular spare parts. The cladding measure is characterized in that: the high frequency induction heater heats up the workpieces simultaneously and the automatic power feeder is applied to deliver the cladding powder to the laser irradiation area on the surface of the workpiece, so the alloy powder is instantaneously melted under the action of laser beam to form an alloy layer; and the maximum cladding speed reaches 10 m / min and the cladding efficiency is improved by one to ten times than the regular laser cladding and the powder utilization rate exceeds 90 percent; the applicable cladding materials have a wide range, comprising various wear resistant, corrosion resistant materials or high temperature resistant oxidizing materials as well as the composite materials; moreover, the cladding layer has no pores and crackles.
Owner:WUHAN HIVALUE INTELASER LTD

Cold spray device and method for preparing metal composite gradient quasicrystal coating

The invention relates to the field of surface coating preparation and particularly relates to a cold spray device and method for preparing a metal composite gradient quasicrystal coating. A quasicrystal powder feeder and a metal or alloy powder feeder of the device are respectively connected to a gas-solid mixing chamber through a pipeline to form a dual-channel powder feeding structure, a quasicrystal heater and a metal or alloy powder heater are respectively arranged on the pipelines, a gas heater is connected with the gas-solid mixing chamber through a pipeline and a supersonic flow nozzle is arranged at an outlet of the gas-solid mixing chamber. One path of the gas source compressed gas enters into the quasicrystal powder feeder, one path enters into the metal powder feeder, and one path enters into the heater, the gas and the powders enter into the supersonic flow nozzle via the gas-solid mixing chamber to form gas-solid dual-phase flow, solid particles in the gas-solid dual-phase flow are injected onto the surface of a workpiece and generate severe plastic deformation and finally deposit on the surface of the workpiece. The method provided by the invention can solve the problems of fragility and phase change and the like of coatings, and can be used for preparing two-component or multi-component alloy quasicrystal gradient coatings of various series.
Owner:INST OF METAL RESEARCH - CHINESE ACAD OF SCI

Method for preparing hollow glass microsphere coating titanium dioxide

The invention discloses a method for preparing titanium dioxide for coating surfaces of hollow glass microspheres. The method comprises: washing the hollow glass microspheres with alkali liquor to remove impurities and etching to improve activity; performing surface activation and modification by using a silane coupling agent; mixing the activated hollow glass microspheres and distilled water in a mass ratio of 1:10; fully stirring at 40 to 90 DEG C; in the stirring process, dripping solution of titanium sulfate at a constant speed with in 2 to 6 hours according to a mass ratio of the hollow glass microspheres to the titanium sulfate of 1:0.8-1:1.6; slowly adding alkali liquor, keeping the pH value of the reaction system between 5 and 7, and stirring first at a speed of 400r/min for the first 1/5 of reaction time and then at a speed of 100 to 300r/min for the rest 4/5 of reaction time; and after the reaction is finished, standing, performing suction filtration, washing with distilled water, drying and calcining. The hollow glass microspheres coated with the titanium dioxide can serve as filler for reflective and thermal-insulation coating. Compared with common hollow glass microspheres, the hollow glass microspheres can be used for preparing and synthesizing high-performance coating combining various thermal-insulation mechanisms.
Owner:SHANGHAI UNIV

Large-mode active optical fiber and manufacture method thereof

The invention relates to optical fiber and a manufacture method thereof, in particular to large-mode active optical fiber and a manufacture method thereof. The large-mode active optical fiber is formed by drawing a fiber core and a quartz glass inner cladding, a quartz glass outer cladding and a coating which are sequentially coated on the outer surface of the fiber core, wherein the fiber core is formed by depositing, melting and collapsing silicon tetrachloride doped with rare-earth ions in a quartz glass tube; the refractive index of the fiber core is a gradually changed refractive index, and a fiber core refractive index section parameter alpha is not smaller than 1 and not larger than 3; and the appearance of the quartz glass inner cladding is in a regular gengon shape. The large-mode active optical fiber has the advantages of large mode and similar single-mode output, improves the capacity of bearing laser power and the energy storage density of the active optical fiber, improves the light beam quality of output laser, solves the problem of hollow ring of the output laser, greatly improves the reliability of high-power optical fiber laser devices and the utilization rate of raw materials and reduces the manufacture cost.
Owner:FENGHUO COMM SCI & TECH CO LTD

Method for welding Q500qE ultralow-carbon bainite steel for bridge

The invention provides a method for welding Q500qE ultralow-carbon bainite steel for a bridge. The method is excellent in joint mechanical performance and high in welding efficiency and specifically includes that aiming at specific chemical components, applicable technical conditions and different plate thicknesses of the Q500qE ultralow-carbon bainite steel for the bridge, preheating temperature before welding, groove types and welding process parameters are determined; a welding joint type adopts butt joint, penetration angle joint or ship position T-shaped angle joint; a welding method adopts submerged arc welding, CO2 gas shielded semiautomatic welding or shielded metal arc welding. By the welding method, the joint type and thickness specifications of a bridge structure are comprehensively covered, the technical scheme is simple, convenient and high in adaptivity, all implementing effects meet technical requirements of standards related to building of bridge steel and the bridge structure, and the method is of great significance in promoting upgrading of the bridge steel and development of large-span steel bridge building technology. The method can be applied to building of the bridge structure, can also be applied to welding of other ultrathin-carbon bainite steel and is high in adaptivity.
Owner:CHINA RAILWAY SHANQIAO GRP CO LTD

Metal powder-cored type nitrogen austenite stainless steel flux-cored wire and method for manufacturing same

The invention relates to a metal powder-cored type nitrogen austenite stainless steel flux-cored wire and a method for manufacturing the same. The metal powder-cored type nitrogen austenite stainless steel flux-cored wire comprise a carbon steel cored shell and powder filled in the shell, and is characterized in that the powder comprises, by weight, from 35% to 45% of metal chromium, from 15% to 25% of nickel powder, from 3% to 6% of ferrochromium nitride, from 10% to 15% of silicon-magnesium alloy, from 2% to 8% of molybdenum powder, from 0.5% to 2.5% of ferrotitanium powder, from 0.5% to 1% of potassium carbonate arc stabilizers, from 0.5% to 1% of aluminum-magnesium powder, from 0.5% to 1% of bismuth oxide, from 0.3% to 0.5% of sodium oxide, from 0.01% to 0.1% of rare-earth cerium and from 1% to 10% of iron powder, and the weight of the powder ranges from 40% to 50% of the total weight of the wire. Compared with the prior art, the metal powder-cored type nitrogen austenite stainless steel flux-cored wire has the advantages that weld metal has excellent mechanical properties such as good toughness and high strength after the wire is applied to welding high-nitrogen steel, and a corrosion resistant effect is good.
Owner:北方材料科学与工程研究院有限公司 +2

Preparation method of coating containing TiB2 metal ceramic composite powder for thermal spraying piston ring

The invention relates to a preparation method of a coating containing TiB2 metal ceramic composite powder for a thermal spraying piston ring, belonging to the field of composite power body technology. The preparation method provided by the invention comprises the following steps: firstly, adopting a ball-milling method to perform mixing and wet grinding on 25-75wt.% TiB2 powder, 25-10wt.% NiCr alloy powder and 50-15wt.% Mo metal powder to obtain mixed powder with the particle size less than 3 micrometers; then mixing the mixed powder with adhesion agent PVA (Polyvinyl Alcohol), dispersing agent and deionized water in proportion in to slurry, performing atomization and granulation of the slurry at the drying temperature rang of 150-250 DEG C and under the atomizing disc frequency range of 140-190Hz through a spray drying device; and finally performing densification treatment on the powder through heat treatment technology and plasma balling technology. For the composite powder prepared by the preparation method of the invention, the particle size is uniformly distributed, the spherical degree, the densification degree and the mobility are good, the deposition efficiency of TiB2 can be improved, and the metal ceramic coating with good wear-resisting property can be prepared.
Owner:BEIJING UNIV OF TECH

Plasma evaporation deposition lanthanide thermal barrier coating ceramic layer with long service lifer, high insulation performance and composite structure, and preparation method thereof

The invention discloses a plasma evaporation deposition lanthanide thermal barrier coating ceramic layer with a long service life, a high insulation performance and a composite structure, and a preparation method thereof, and belongs to the technical field of thermal barrier coating. The ceramic layer material comprises lanthanum zirconate or cerate; the thermal barrier coating comprises a bonding layer, a first ceramic layer and a second ceramic layer which are prepared on a base body, wherein the first ceramic layer adopts a YSZ coating; the second ceramic layer comprises the lanthanum zirconate or cerate; in the preparation method of the ceramic layer, the pressure of a vacuum chamber is lower than 1 mbar; through adjusting parameters of spraying electric power, current, gas flow rate, temperature of the basal body, powder feeding rate, spraying distance and the like, the YSZ coating layer and the lanthanide thermal barrier coating ceramic layer which are provided with microstructures of columnar crystal structures, layered structures, layered structures and columnar crystal structures, or nano- structured coating and the like can be obtained. The service life of the thermal barrier coating is long and the heat-insulating property is favorable.
Owner:BEIHANG UNIV

Open arc overlaying wire material with strong abrasive resistance for grinding roller and grinding disk

The present invention provides an open arc overlaying wire material with strong abrasive resistance for a grinding roller and a grinding disk, which consists of a steel sheet and powder arranged in the steel sheet. A nano additive (A) is added into the powder, wherein the nano additive (A) can be one or any combination of three of nano TiN (titanium nitride), nano SiN (silicon nitride) and nano SiC (silicon carbide). The powder contains 3 to 5 weight percent of the nano additive (A). The nano additive (A) has the functions of strengthening dispersion of nano ceramic phases, improves cohesion strength, rupture strength and combination strength of a cladding layer material and has good high-temperature stability; and the nano additive (A) improves self lubricity of the material, improves theabrasive resistance of cladding layer metals and prolongs service life of the grinding roller and the grinding disk processed by overlaying. The service life of the grinding roller and the grinding disk processed by the overlaying is improved by 1.5 to 2 times than that processed by open arc overlaying; and the cladding efficiency is improved by 10 to 20 percent so as to save the overlaying wirematerial. The open arc overlaying wire material has light fume and less molten metal spatter in the process of overlaying, and a weld pass is smooth after the material is molded.
Owner:JIANGXI HENGDA HI TECH CO LTD
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