303 results about "Shielded metal arc welding" patented technology

The invention provides a simulation training device for manual arc welding rod-moving operation, and an arc welding rod-moving detection method, which is used for the introduction, improvement and enhancement training of welders in welding rod-moving operation. The device comprises a simulated welding torch, a simulated test plate, an image detection module, a dip-angle sensor, a master control computer and an evaluation system. Through the reasonable choice and layout of sensors and efficient data processing, high-precision detection and evaluation of real-time positions of simulated welding rods operated by the welders are realized. The device can record the arc striking, rod moving, ending and a series of operation of welding students during operation, and allows operation tracks to reappear after the operation is completed so as to improve learning efficiency and learning effects.

The related training simulator for welding operation comprises: a simulating welding gun with a handle (8) connected to a step motor (9); a controller; and a simulated test piece. Wherein, arranging an active rolling wheel (4) on motor output shaft, a rolling base (6) with a driven rolling wheel on the motor base (7), and a welding rod (1) between (4) and (5). This invention can accelerate training with less consumption.

The invention relates to a method for welding a carbon steel composite pipe of a thin iron-nickel-based alloy. The method comprises: processing a step on the end part of the composite pipe; adopting the surfacing of argon arc welding on the surface of the step and trimming the surfacing layer; processing a groove; adopting tungsten electrode argon arc welding to carry out three-point positioning of spot welding evenly around a welding seam, and adopting the tungsten electrode argon arc welding to carry out back welding on the root; and adopting manual electric arc welding to carry out filling welding and overlay welding on the upper part of a second layer of back welding. The chemical compositions of a welding material by weight percentage: 0.02 to 0.1 percent of C, 0.2 to 1.0 percent of Si, 1.0 to 2.2 percent of Mn, 20.0 to 31.5 percent of Cr, 40.0 to 60.0 percent of Ni, 8.0 to 14.5 percent of Mo, 0.5 to 2.5 percent of Cu, 0 to 5.0 percent of Co, 0.3 to 4.2 percent of Nb, and the balance being Fe. The welding seam has the characteristics of no sensitivity to offset, favorable corrosion resistance, high strength and favorable plastic toughness.

The invention relates to a welding method of a girth weld of an inner cladding thin-walled stainless steel composite tube. The welding method comprises the following steps: girth welds of the inner cladding stainless steel composite tube are respectively and gradually welded by three welding seams, an inner cladding layer welding seam and a transition layer welding seam are welded by argon tungsten-arc welding, the stainless steel inner cladding layer welding seam adopts welding wires with the same quality thereof, the transition layer welding seam adopts ER309 welding wires, and the base layer is welded by shielded metal arc welding or CO2 gas shielded welding and adopts a welding material matched with the strength of the base layer; and the inner cladding layer, the transition layer and the first layer of the base layer are welded under back argon gas protection. The welding method guarantees corrosion resistance of a joint of the inner cladding layer and mechanical property of a welding joint of the base layer; and the method plays an important role in promoting wide application of the inner cladding stainless steel composite tube in businesses such as oil-gas delivery, chemical industry, oil refining and the like, improving corrosion resistance of an inner wall of a pipe, and solving the problems of high cost and the like caused by adopting a full wall-thickness stainless steel pipe.

The invention discloses a 900MPa high-strength steel preheating-free combined welding method. 700-800 MPa low-hydrogen type high-tenacity shielded metal arc welding is adopted for backing welding, then a 900MPa high-tenacity solid wire is matched with Ar+CO2 mixed gas shielded welding for implementing filling welding, and a 800MPa flux-cored wire is matched with CO2 gas shielded welding for cosmetic welding. A crack-free welding joint can be obtained by welding 900MPa high-strength steel through adopting a preheating-free and postweld heat treatment free combined welding process, and a joint region is smooth and clean, and can meet operating requirements on a high-strength steel welding structure for higher bearing capacity because the room temperature tensile strength of weld metal is more than 860MPa and the damping power of a V-shaped notch of the weld metal with the test temperature of 0 DEG C is more than 90J; and meanwhile, the method has welding cost reduced by about 25 percent, simple and convenient operation and easy popularization.

The invention discloses a girth welding technology for a vacuum container, which comprises the following steps: processing beveled edges, assembling and welding. In the step of processing the beveled edges, a 14mm thick 0Cr18Ni9 austenitic stainless steel material is selected as a cylinder base material, X-shaped beveled edges are adopted, an inside beveled edge is processed for 10mm with a single-side angle of 32.5 degrees, an outside beveled edge is processed for 4mm with a single-side angle of 35 degrees, and no truncated edge is left. In the step of assembling, reserved clearances of 2.0-2.5mm are assembled, argon tungsten-arc welding is adopted to position, a positioning welding length is 10-15mm, an interval is 200mm, and then a 'strut having a shape of Chinese character 'mi' which is used for adjusting the roundness of a cylinder is welded in the cylinder. In the step of welding, an argon arc welding double-gun butt-welding method is used for bottoming the interior of the cylinder, two layers are filled in an inner welding bead of the cylinder in the manner of manual arc welding, an external welding bead is covered in the manner of submerged-arc welding, and finally, the inner welding bead is covered in the manner of manual arc welding. The girth welding technology can be used for controlling the welding deformation and has the advantages that the method is simple and is easy to realize.

The invention provides a welding technology of super martensitic stainless steel, which comprises the processes of a preweld preparatory process including bevel preparation of super martensitic stainless steel, splicing and assembly of bevel and weld material choosing, a backing welding process and a filling welding and facing welding process, wherein the preweld preparatory process is provided with a preweld preheating step for preheating a welding part at the temperature of 50-70 DEG C; the welding material chosen in the preweld preparatory process comprises two phase stainless steel welding sticks and two phase stainless steel welding rods; the backing welding process adopts manual argon tungsten arc welding; and the filling welding and facing welding process adopts manual argon tungsten arc welding or shielded metal arc welding. The invention improves the performance of welded splices, in particular the rigidity and the decay resistance, omits the heat treatment process after welding, reduces processes, enhances the welding efficiency and reduces the production cost.

The invention discloses a welding method for Q345qDNH weather-resisting steel for a bridge. According to the welding method provided by the invention, specific to the special chemical components, suitable technical conditions and different slab thickness of the Q345qDNH weather-resisting steel for the bridge, a welded joint is jointed in a butt-jointed or T-shaped corner jointed form. According to the welding method, submerged-arc welding, drug core CO2 gas shielding semi-automatic welding or shielded metal arc welding is adopted and the weld preheating temperature is confirmed according to the different slab thickness. According to the welding method provided by the invention, the joint form and the thickness size of a bridge structure are completely covered; the technical scheme is simple and the applicability is strong; the implementing effect meets the technical demands of the present related standard for the construction of the bridge steel and the bridge structure; and the welding method can be practically applied to the welding of the Q345qDNH weather-resisting steel bridge structure.

The invention discloses a welding method for high-performance weather-resistant steel which is at the Q345qENH-Q420qENH level and used for bridges. Welding connectors selected according to specific chemical components, mechanical properties, welding connector corrosion-resistant indexes, applicable technological conditions and different plate thickness specifications of the high-performance weather-resistant steel which is at the Q345qENH-Q420qENH level and used for bridges are in the type of a butt joint and a T-shaped connector (including a corner connector); a welding method includes submerged automatic arc welding, solid wire argon-rich gas protection semi-automatic welding, flux-cored wire CO2 gas protection semi-automatic welding and shielded metal arc welding; and preheating temperature before welding is determined according to different plate thicknesses. The welding method comprehensively covers the connector types and the plate thickness specifications of the bridge steel structure; the technical scheme is high in practicability; the implementation effect totally meets the technological requirements of structural steel for existing bridges and relevant standards in the steel bridge manufacturing field; and the welding method can be used for welding the high-performance weather-resistant steel which is at the Q345qENH-Q420qENH level and has a great effect on prompting popularization of high-level weather-resistant bridge steel.

The invention provides a method for welding Q500qE ultralow-carbon bainite steel for a bridge. The method is excellent in joint mechanical performance and high in welding efficiency and specifically includes that aiming at specific chemical components, applicable technical conditions and different plate thicknesses of the Q500qE ultralow-carbon bainite steel for the bridge, preheating temperature before welding, groove types and welding process parameters are determined; a welding joint type adopts butt joint, penetration angle joint or ship position T-shaped angle joint; a welding method adopts submerged arc welding, CO2 gas shielded semiautomatic welding or shielded metal arc welding. By the welding method, the joint type and thickness specifications of a bridge structure are comprehensively covered, the technical scheme is simple, convenient and high in adaptivity, all implementing effects meet technical requirements of standards related to building of bridge steel and the bridge structure, and the method is of great significance in promoting upgrading of the bridge steel and development of large-span steel bridge building technology. The method can be applied to building of the bridge structure, can also be applied to welding of other ultrathin-carbon bainite steel and is high in adaptivity.

The invention relates to a welding process of an ultra-supercritical fossil power unit for welding SA335-P91/P92 steel. The process is characterized by comprising three aspects of preparation before welding, welding parameter optimization and welding process optimization. In workpiece selection, a manual arc welding electrode is used as a welding workpiece; in welding bead arrangement, a welding bead is arranged in a double V-shaped or U-shaped groove shape, and the surface of the groove is cleaned; contra-aperture assembly is carried out, pipelines to be welded are arranged in the welding bead, each section of pipeline is propped firmly after contra-aperture connection, and the requirements on the contra-aperture of each section of pipeline are that: the staggered joint is 0.1-1.0mm, the gap is 3.0-4.0mm, and the truncated edge is 1.5-2.0mm; a large-diameter thick-wall pipe is fixed in the groove by a positioning block; and a welding area is preheated before welding, and then multi-layer welding bead welding is carried out in a GTAW (gas tungsten arc welding) and SMAW (shielded metal arc welding) combined welding method. According to the welding process disclosed by the invention, a multi-layer welding bead welding technology with a small-dimension electrode, a small current parameter and small swing is adopted, the impact toughness of a weld joint is improved, and the first-pass yield of welding can be greatly improved.

The invention provides a method for welding a dissimilar material welded joint of a composite plate, belongs to the field of dissimilar material welding of composite plates of pressure vessels, and aims to solve the problems that the corrosion resistance at the welded joint part is reduced, welding cracks easily occur in the joint face of a composite plate and the like. According to the technical scheme, the method mainly comprises the following steps: processing a groove, removing the clad layer and oil rust on the periphery of the groove until the periphery of the groove has metal luster; surfacing from the bottom of the groove, surfacing the insulating layer on the side of the composite plate, and performing stress relieving annealing thermal treatment on the composite plate; welding by adopting small-sized welding rods in a multi-layer and multi-pass welding manner; and performing butt welding on the composite plate and an austenitic stainless steel material, performing manual tungsten argon arc welding for the backing weld, filling the weld pass by adopting shielded metal arc welding, small-size, small thermal input, short arc quick welding and multi-layer multi-pass welding. The method can be used for welding a dissimilar material welded joint between a Cr-Mo low-alloy steel/carbon steel-austenitic stainless steel composite plate and austenitic stainless steel, has excellent welded joint quality, and can be used for overcoming the defect of the prior art.

The invention discloses a pipeline welding method which includes the steps: firstly, processing and assembling a weld joint to form a correct welding joint form; secondly, selecting a GTAW (gas tungsten arc welding) and SMAW (shielded metal arc welding) combined welding method for welding; and thirdly, performing post-weld heat treatment for the finished weld joint. The root is made of welding materials fine in anti-cracking performance, and the GTAW method is selected to effectively inhibit the cracking tendency of the root. The strength of the weld joint is guaranteed by the combined strength of two kinds of welding materials, and the overall strength of the joint is higher than the strength of a base material.

The invention provides a welding method for stainless steel one-side welding double-side forming. The welding method includes steps that 1) a stainless steel groove is a one-side V-shaped groove, groove angle is 60 degrees, and a groove gap is 4mm; a ceramic liner is attached on the back of the groove; 2) the front side of the groove is bottomed by self-protection argon arc welding wires with coating through argon arc welding and the cover surface is filled by shielded metal arc welding; the technical parameters of the argon arc welding include 125-130A welding current, 12-14V arc voltage, 14cm/min welding speed and 8KJ/cm welding heat input; the technical parameters of the shielded metal arc welding include 150-160A welding current, 22-24V arc voltage, 8cm/min welding speed, 25KJ/cm welding heat input and 350 DEG CX2h shielded metal roasting system. The back of welding joints is good in forming, and various areas of the welding joints have high impact toughness storage and safety richness degree.

The invention discloses a low-hydrogen welding rod for ultra-low-temperature high-manganese steel manual arc welding. The low-hydrogen welding rod for the ultra-low-temperature high-manganese steel manual arc welding comprises a welding rod core and a coating, wherein chemical components of the welding rod core comprise 0.30-0.75 wt% of C, 20-26 wt% of Mn, 6.5-8.5 wt% of Ni, 3.0-5.5 wt% of Cr, 2.5-4.0 wt% of W, less than or equal to 0.002 wt% of P, less than or equal to 0.001 wt% of S, and the balance Fe and inevitable impurities; and chemical components of the coating comprise 35-40 wt% of marble, 16-22 wt% of fluorite, 3-5 wt% of quartz sand, 3-6 wt% of zircon sand, 4-10 wt% of titanic schorl, 5-10 wt% of ferrotitanium, 5-8 wt% of low carbon ferromanganese, 3-6 wt% of silicon iron, 1-2 wt% of rare earth ferrosilicon, 2-3 wt% of synthetic mica, and 1-2 wt% of sodium carbonate, wherein the sum of the weight percentages of all the components is 100%. The low-hydrogen welding metal has excellent low-temperature toughness and the strength which is matched with the ultra-low-temperature high-manganese steel, and can meet the technical requirements for the strength and the ultra-low-temperature toughness of the ultra-low-temperature high-manganese steel to be welded.

The invention provides a low-hydrogen alkaline welding rod for 25Cr2Ni4MoV alloy steel manual arc welding, comprising a core wire and a coating, wherein the core wire is composed of the following components by weight percent: 0.030-0.070% of C, 0.10-0.50% of Si, 1.0-2.0% of Mn, 3.0-5.0% of Ni, 0.10-0.50% of Mo, 0.50-2.0% of Cr, 0.10-0.30% of Ti, 0.002-0.009% of B, 0.10-0.30% of Re, less than 0.005% of S, less than 0.005% of P and the balance of Fe, and the total weight of all components is 100%. The welding rod prepared by the invention has favorable arc stabilizing performance, good weld pool flowability, fine droplet spatters, easy slag detachability after welding, evenly covered slag, delicate and beautiful moulded welding line and controllable content of deposited metals of welding rod diffusible hydrogen.

The invention relates to a welding method of a butt-joint connector of a pipeline. The invention provides a method for welding a narrow-gap butt-joint connector of a pipeline with a large pipe diameter and a thick wall to solve the problems of a TIG+SMAW (Tungsten Inert Gas+Shielded Metal Arc Welding) welding method in the prior art that the working amount is great, a welding effect is poor and the welding period is long; and a TOCE welding method cannot weld the butt-joint connector with the assembling gap which is more than 1.0 mm so that the working period is prolonged and the cost is high. The diameter of the pipeline is more than 700 mm and the wall thickness is more than 30 mm; test pieces are assembled and are protected by back argon; TIG bottoming welding is carried out on the inner wall of the pipeline to be welded; bottoming original filling welding is carried out and a partial welding path is adjusted according to requirements; and TOCE filling welding and capping covering are carried out, so that the welding is finished. With the adoption of the welding method, the butt-joint connector with the assembling gap which is more than 1.0 mm can be welded and the pipeline butt-joint difficulty is reduced; a TIG manual welding method is used for welding when tack welding and bottoming welding are carried out; other welding work adopts a TOCE automatic welding method to weld; and the welding speed and the welding effect are improved, the working period is shortened and the cost is reduced.

The invention discloses a welding method of dissimilar steel such as 917 low-magnetic steel and CCSB steel, belonging to the welding field of material processing engineering. The welding method is used for manufacturing the welding structures of low magnetic conductivity used for ship manufacture, parts of special vehicles, military equipment and the like. In the invention, a stainless steel solid welding wire ER309L ([Phi]=1.0 mm) suitable for the welding of dissimilar steel, welding equipment and a walking device are adopted; binary mixed gas (Ar+1.5%CO2) is used for protection; flat butt welding, horizontal butt welding and upward butt welding of dissimilar steel such as 917 low-magnetic steel and CCSB steel are performed according to corresponding welding parameters; and full-automatic vertical butt welding is performed by using a full-position automatic welding trolley. Through the welding method disclosed by the invention, the problems of difficult operation, low production efficiency, low welding seam quality, great structural deformation and the like caused by magnetic blow in the traditional shielded metal arc welding method are effectively solved; and the welding method is convenient to operate, has high production efficiency, and realizes the forming of uniform and beautiful welding seams, small welding deformation; moreover, welding joints have good mechanical performances.

The invention discloses a plug welding repair technology for a mammoth converter shell perforation, the technological method is that rust, greasy dirt, slag oxide and other sundries within the 200-millimeter scope at the periphery of a plug welding area are completely cleared up; a welding line back plate is welded at the outer part of a converter shell plug welding opening, and meanwhile, a heating sheet is hung for weld preheating; the inner part of a converter body is subjected to welding, the manual arc welding is firstly used for plug welding 1/3 depth, and then, the CO2 gas shield welding is used for plug welding; and postheat treatment is instantly carried out after completing the seam welding. The repair technology is simple to operate, and easy to carry out; and the production efficiency is high, and the welding quality is reliable.

The invention discloses a welding method of oil gas transmission antisulphour steel pipelines, which comprises the steps of: 1, treating welding joints of the antisulphour steel pipelines, 2, conducting positioned welding on the welding joints of the adjacent antisulphour steel pipelines, 3, controlling preheating temperature and interlayer temperature of the welding joints, 4, conducting argon tungsten-arc root welding on the welding joints of the adjacent pipelines, 5, conducting manual arc hot welding, filling welding and cosmetic welding on the welding joints of the adjacent pipelines with low-hydrogen electrodes, and 6, conducting post-welding hydrogen removal heat treatment on the welding joints. According to the welding method, since the argon tungsten-arc root welding is combined with the manual arc hot welding, filling welding and cosmetic welding with the low hydrogen electrode, the welding joints with good corrosion resistance and crack resistance can be obtained by effectively controlling the welding parameters, preheating temperature and post-welding heat treatment temperature; the oil gas pipelines can operate stably and safely in service under a sulphated working condition; and the welding method has an active significance in the development of a sulphated oil and gas field.

The invention discloses a welding repair method for large nodular iron castings. A technical solution of the welding repair method is specifically as follows: adopting a shielded metal arc welding method; carrying out preheating before welding; adopting low linear energy and narrow bead welding operations; adopting such measures as short segment welding, intermittent welding and dispersed welding, and immediate hammering on welding seams after welding; selecting reasonable welding direction and order; employing an insert repair welding method; and applying a screw drilled welding method on a welding groove surface. The welding repair method for large nodular iron castings provided by the present invention is simple, high in operability, and capable of effectively repairing large nodular iron castings, thereby reducing economic losses.

The invention relates to an overlaying method, in particular to a method for preventing an overlaying sealing surface from cracking. The method includes the following steps that a direct current arc welding machine is selected as a welding device, the surface of a steel member is polished before overlaying, and no oil stain or water is left on the surface of the steel member; after overlaying of each layer is finished, an overlaying layer needs to be cleaned carefully through a wire brush; when welding is carried out, the steel member is connected with the negative electrode of a power source, and a welding stick is connected with the positive electrode of the power source; angle wrapping weld beads are arranged on the two sides of an overlaying transition layer; the surface of the transition layer is polished; overlaying of the sealing surface is carried out; the quality of the surface of the overlaying layer is detected according to a PT method, if cracks are found, the cracks are polished and removed through a grinding wheel, and then the welding stick of the sealing surface is used for repairing. The sealing surface materials are overlaid on the steel member, shielded metal arc welding is adopted, the welding stick of the A307 type is used as the transition layer, the sealing surface materials are overlaid on the transition layer, welding is carried out in a cold state without preheating, and welding cracks are avoided.