Method for welding butt-jointed seam of upward plate through manual arc welding

A technology of manual arc welding and butt welding, which is applied in the direction of arc welding equipment, welding equipment, manufacturing tools, etc. It can solve the problems of unfused interlayers, large falling tendency of molten iron, and difficult operation, so as to improve plasticity and toughness, reduce Welded joints to ensure the effect of numerical requirements

Inactive Publication Date: 2011-07-20
CHINA ENERGY ENG GRP TIANJIN ELECTRIC POWER CONSTR CO LTD
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  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the process of welding training and on-site construction, when using manual arc welding to weld the butt weld of the back plate, the welding method of multi-layer single-pass welding is usually used. This method has the following disadvantages: 1. It is for welders who lack on-site construction experience; 2 Difficult to operate, difficult to master, difficult to control molten pool temperature and arc height during welding, large tendency of molten iron to fall, easy to burn welders; 3 Difficult to control relative to the internal quality of welds, especially easy Welding defects such as lack of fusion between layers, dense pores, slag inclusions, etc.; 4 It is difficult to control the appearance of the weld, and it is easy to produce welding defects such as poor surface shape, too high or disjointed joints, and undercuts

Method used

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  • Method for welding butt-jointed seam of upward plate through manual arc welding
  • Method for welding butt-jointed seam of upward plate through manual arc welding

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Embodiment

[0026] Choose two 300×125×12mm steel plates, the material is 16Mn, and grind the groove and the surface within 15mm to give a metallic luster; the welding material is J507 (E5015), the diameter is 3.2mm, and it is dried at 350°C as required , keep warm for 2 hours, then put it in the heat preservation tube, and turn on the power, take it out as you use it.

[0027] Matching parameters: the angle between the groove surface and the central vertical surface is 32°±2, the root gap is 3.5-4.0mm, the blunt edge is 1.5-2.0mm, and the misalignment is less than 0.5 mm. After the preparation, tack welding is carried out at both ends of the test piece with a length of 10-15mm. Do proper anti-deformation before welding.

[0028] Power supply polarity: the bottom layer is positive connection, and the filling layer and cover layer are reverse connection.

[0029] The number of layers is five layers and fourteen layers, that is: one layer for the base layer, one layer for the filling layer...

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Abstract

The invention relates to a method for welding a butt-jointed seam of an upward plate through manual arc welding, which comprises the following steps of: (1) burnishing the groove and 10-15 mm range of the surface of a test piece to have metallic luster, assembling and pairing the test piece, wherein the included angle between the groove face and the central vertical face is 30-35 DEG, the length of a root gap is 3.0-4.0 mm, the length of the truncated edge is 1.5-2.0 mm, and the unfitness of butt joint is less than 0.5 mm; (2) performing positioned welding on both ends of the test piece, wherein the length of the welding spot is 10-15 mm; and (3) adopting a layered lane welding process for the welding sequence. In the method, a linear or lateral small swing electrode manipulation manner is adopted for welding, therefore, the operation is simple and easy to master; welding joints are reduced, and the defects of porosity, slag inclusion, incomplete fusion and the like at the joints are prevented; the temperature of the molten bath is effectively controlled, and weld beading formed by the burnthrough of the root layer is prevented; the heat input of the weld seam is reduced, and the plasticity and the tenacity of the weld seam are effectively increased.

Description

technical field [0001] The invention relates to a novel welding method for butt weld seams of overhead plates by manual arc welding during welder training and on-site construction. Background technique [0002] In the process of welding training and on-site construction, when using manual arc welding to weld the butt weld of the back plate, the welding method of multi-layer single-pass welding is usually used. This method has the following disadvantages: 1. It is for welders who lack on-site construction experience; 2 Difficult to operate, difficult to master, difficult to control molten pool temperature and arc height during welding, large tendency of molten iron to fall, easy to burn welders; 3 Difficult to control relative to the internal quality of welds, especially easy Welding defects such as lack of fusion between layers, dense pores, and slag inclusions occur; 4. It is difficult to control the appearance of the weld, and it is easy to produce welding defects such as ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/02B23K9/235
Inventor 东岩肖德铭何伟张锡善刘飞飞刘文虎
Owner CHINA ENERGY ENG GRP TIANJIN ELECTRIC POWER CONSTR CO LTD
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