Patents
Literature
Patsnap Copilot is an intelligent assistant for R&D personnel, combined with Patent DNA, to facilitate innovative research.
Patsnap Copilot

733results about How to "Low heat input" patented technology

Aluminum alloy workpiece additive manufacturing method implemented through friction stir welding

The invention discloses an aluminum alloy workpiece additive manufacturing method implemented through friction stir welding. On the basis of an existing electric arc additive manufacturing aluminum alloy workpiece, the characteristic that aluminum alloy is soft in property is combined, after an aluminum alloy workpiece is manufactured from electric arc additives layer by layer, friction stir welding intensification treatment is conducted on each layer, and therefore, defects such as pass gaps, interlayer incomplete fusion, air holes and the like can be eliminated through friction stir weldingwhen each layer is manufactured. Compared with the pure electric arc additive manufacturing aluminum alloy workpiece, by means of the method, the structural state of the aluminum alloy workpiece obtained through additive manufacturing can be improved; the grains can be finer; second-phase grains are finer and are distributed more uniformly; and the dislocation density achieved in the aluminum alloy additive manufacturing workpiece is increased. Compared with existing friction stir welding intensification, grain refining and defect elimination are conducted on each layer of the workpiece so that the strength of the whole workpiece can be improved rather than only surface modification, namely surface intensification, is conducted.
Owner:NAT INST CORP OF ADDITIVE MFG XIAN

Auxiliary wire filling GMA additive manufacturing device and method for gradient material manufacturing

The invention discloses an auxiliary wire filling GMA additive manufacturing device and method for gradient material manufacturing. The device comprises a GMAW arc welding power source, a wire feeder, a GMAW welding gun, two wire guiding nozzles and two auxiliary wire filling wire feeders. The wire feeder is used for conveying a consumable electrode welding wire, and a feeding hose of the wire feeder is connected with the GMAW welding gun. The GMAW welding gun is vertically arranged over a molten bath and used for guiding the consumable electrode welding wire into the molten bath, and the generated arc is located between the consumable electrode welding wire and the molten bath. The two auxiliary wire filling wire feeders are used for conveying homogenous filling welding wires and heterogeneous filling welding wires, and feeding hoses of the two auxiliary filling wire feeders are connected with the two wire guiding nozzles correspondingly. The two wire guiding nozzles are fixed to the front end of the GMAW welding gun and used for guiding the homogenous filling welding wires and the heterogeneous filling welding wires to be fed into the molten bath. The auxiliary wire filling GMA additive manufacturing device and method solve the problem that in the traditional GMA additive manufacturing process, heat accumulation of a formed part is serious, and continuous component adjustment cannot be achieved.
Owner:HARBIN INST OF TECH

Tungsten electrode-consuming electrode indirect electric arc welding device and its welding method

The invention relates to an indirect arc welding device between tungsten electrode and melting electrode and a welding method thereof, belonging to the technical field of material welding device and welding method, which is used to solve the problems in the prior arc welding devices, such as high hot input, low weld joint deposited ratio and high dilution ratio. The two ends of the welding wire are respectively connected with a wire feeder and a melting electrode welding torch, and exposed outside of the conductive mouth of the melting electrode welding torch. The welding wire is connected with a power supply, and the tungsten electrode welding torch and the melting electrode welding torch are connected respectively with the positive and negative electrodes of GTAW, and the axial point of the two welding torches is on the top of the weldment to be welded, and two protection gas cylinders are connected respectively with the protection gas inlets. Based on the device to weld in a certain welding process, turning on the arc generating switch, and using arc only generated between the tungsten electrode and melting electrode to quickly heat to melt the welding wire, and the droplet of the melted welding wire with heat heats the device indirectly and welds. The welding method has the advantages that the weld joint deposited ratio is increased up to 50g / min and the dilution ratio is controlled within 5%.
Owner:HARBIN INST OF TECH

Method for efficiently compounding fusion-covering reinforced steel rail through laser and auxiliary heat source

The invention discloses a method for efficiently compounding a fusion-covering reinforced steel rail through laser and an auxiliary heat source. The laser and the auxiliary heat source act on a to-be-fusion-covered area on the surface of the steel rail simultaneously, as a main heat source, the laser makes the material of a fusion-covering layer and the material on part of the base of the surfaceof the steel rail quickly fused simultaneously to form a fusion pool, the auxiliary heat source and the laser heat source move in the same direction at the same speed and preheat and / or postheat the laser fusion pool, a heat influence area and the surface layer of the base of the steel rail, the temperature gradient of the steel rail is lowered, thus the cooling speed of the steel rail is lowered,and the phenomena of transforming of a martensite in a heat influence area and cracking are avoided. Through the compounding effect, the critical cooling time for transforming an austenite to a pearlite is shortened in the heat influence area wherein the cooling time is larger than a CCT curve or a TTT curve, so that the mechanical performance among the fusion-covering layer, the heat influence area and the base is reasonably matched, the rigidity curve is smooth in distribution, and the overall fatigue performance is good. The method can fuse-cover a metal layer on the surface of a field ofa railway steel rail on line and can also achieve fuse-covering machining on the surface of the steel rail in a production workshop.
Owner:HUAZHONG UNIV OF SCI & TECH +1

Plasma-melting electrode electric arc dynamic composite welding device and welding method thereof

The invention provides a plasma-melting electrode electric arc dynamic composite welding device and a welding method thereof. A plasma arc welding gun is combined with a melting electrode electric arc welding gun to obtain a composite welding gun; the two electric arc welding guns are respectively connected with a negative pole of a direct-current pulsed plasma arc welding power supply and a positive pole of a direct-current pulsed melting electrode arc welding power supply and are also connected with a negative pole and a positive pole of an argon arc welding power supply (a TIG power supply); and a negative pole of the plasma arc welding power supply and a positive pole of the melting electrode arc welding power supply are connected with a workpiece. In order to prevent electromagnetic interference between a plasma arc and a melting electrode electric arc during welding, a pulsed coordination control method is used, namely, when melting electrode electric arc current waveform is a pulsed basic value pilot arc, the plasma arc is a pulse peak value, and welding is carried out; and when plasma arc current waveform is a pulse basic value, the melting electrode arc is pulse peak value welding current, and so forth. By the plasma-melting electrode electric arc dynamic composite welding device and the welding method thereof, the problems that electromagnetic interference between electric arcs is large, parameters are adjusted complexly, and electrodes are burnt down severely are solved.
Owner:HARBIN ENG UNIV

All-position automatic welding method for pipeline circumferential weld

The invention discloses an all-position automatic welding method for a pipeline circumferential weld and belongs to the technical field of pipeline circumferential weld welding. The method includes the following steps that firstly, steel pipes needing welding are machined to be provided with groove end faces; secondly, welding technology parameters are typed in a controller program according to the preset welding technology; thirdly, the two welded steel pipes are assembled; fourthly, one of the steel pipes is provided with a welding rail; fifthly, the welding ends of the two steel pipes are preheated before welding; sixthly, a single welding torch is used for performing root welding on grooves; seventhly, a double welding torch is used for performing hot welding, filling welding and cosmetic welding on the grooves. According to the all-position automatic welding method for the pipeline circumferential weld, due to the fact that the groove type is designed, the root welding technology, the filling welding technology and the cosmetic welding technology are adopted, the defects that in the prior art, the welding efficiency is low, a large number of welding materials are consumed, a large number of weld defects exist, the welding joint performance is poor, and the requirement for the operating skills of welders is high; or welding equipment is high in cost, and operating and maintaining are difficult are overcome.
Owner:BC P INC CHINA NAT PETROLEUM CORP +1

Dedicated welding active agent for deep penetration TIG welding and using method

The invention discloses a dedicated welding active agent for deep penetration TIG welding. The welding active agent is composed of, by mass, five percent to 15 percent of NaCl powder, 10 percent to 20 percent of CaO powder, 15 percent to 20 percent of MgF2 powder, 10 percent to 15 percent of Fe2O3 powder, seven percent to 10 percent of SiO2 powder, eight percent to 10 percent of TiO2 powder, 17 percent to 20 percent of Cr2O3 powder, four percent to five percent of La2O3 powder and four percent to five percent of Y2O3 powder. The using method of the active agent comprises the steps that calculation is carried out according to the mass percent, 92 percent to 95 percent of the powder of the dedicated welding active agent for deep penetration TIG welding is mixed with five percent to eight percent of acetone to form the pasty or grease-shaped welding active agent, the surface of a workpiece is evenly coated with the welding active agent through a brush, and welding is carried out after the acetone is fully volatilized. According to the welding active agent, complete penetration is achieved on AISI316 austenitic stainless steel and X70 pipeline steel with the thickness of 14 mm through deep penetration TIG welding, the welding process is simplified, a coarse structure is avoided, the mechanical property of a welding joint is improved, production efficiency is improved, and production cost is lowered.
Owner:ZHANGJIAGANG HUABAO MACHINERY MFG

Condensation electric arc welding gun

The invention discloses a condensation electric arc welding gun, which belongs to the technical field of welding equipment. A tungsten electrode is closely embedded in the center of an electrode holder; the electrode holder is sleeved in the center of a main connector through thread; the root part of the electrode holder is mutually engaged with the main connector by using an inclined surface, so that water cooling effect to the electrode and no leakage are guaranteed; a ceramic nozzle is sleeved on the periphery of the main connector through threaded connection; a protective gas laminar flow screen is a stainless steel wire net which is fixed on the other end face of the main connector through an O-shaped steel wire spring, so that protective gas forms laminar flow; a water outlet pipe, a water inlet bushing or a gas inlet bushing is provided with a cable connecting end; the water inlet bushing is coaxially sleeved outside a water outlet straight pipe; and the gas inlet bushing is sleeved outside the water inlet bushing, a water inlet passage is remained in the middle of the gas inlet bushing and the water inlet bushing, and the gas inlet bushing and the water inlet bushing are welded on the same end face of the main connector to form a water cooling passage and a gas protection passage. Apart from the ceramic nozzle, all the remaining materials are conductors. According to the condensation electric arc welding gun, the free electric arc energy intensity can be improved, and better capacity of controlling welding joint formation is achieved.
Owner:BEIJING UNIV OF TECH

Laser-electric arc composite heat source high-speed welding method of ultrahigh strength steel

The invention relates to a laser-electric arc composite heat source high-speed welding method of ultrahigh strength steel, belonging to the technical field of high-strength steel welding. The traditional laser-electric arc composite heat source high-speed welding method of the high-strength or ultrahigh strength steel has overhigh welding linear energy due to low welding speed and large energy input so as to cause the deformation of a welding workpiece; in addition, chevilled silk spacing is overlarge, and stabilization action realized by a laser is reduced because the laser is adopted firstly and the electric arc is adopted subsequently so that a welding process is unstable and easy to generate splashing. The invention adopts laser-electric arc composite heat source welding; the welding workpiece is the high-strength steel or the ultrahigh strength steel; an electric arc welding gun is used for welding firstly and a laser nozzle is used for welding subsequently during welding; the current of electric arc welding is 140-180A, and the voltage of the electric arc welding is 23-25V; an included angle theta between the electric arc welding gun and the surface of the workpiece is 60-65 degrees; the laser power is 3-5kW; the welding speed v is 1-3m/minute; and the chevilled silk spacing h between a laser beam and a welding stick is determined within a range of 1-3mm. The invention realizes the welding of the ultrahigh strength steel without preheating, cold cracks or deformation.
Owner:CHANGCHUN UNIV OF SCI & TECH

Laser and electric arc combined welding method for thick high-strength steel plates and clamp for method

The invention relates to a laser and electric arc combined welding method for thick high-strength steel plates and a clamp for the method. A 45-mm thick high-strength steel is welded with a 6-KW fiber laser and through a double-sided welding forming method, small double-sided grooves are opened, and a 1mm-1.5mm gap is reserved, accordingly, the 45-mm thick high-strength steel can be completely welded. Compared with traditional multi-layer multi-pass welding which requires at least 20 passes of welding, the combined welding method has the advantages that the progress is apparent, preheating processes are simplified, preheating time is shortened, and welded joint performances reach client required indexes; the production efficiency is improved apparently, consumption of base metal and welding wires is reduced, energy consumption is decreased, the mechanical property of welded joints is improved, the residual stress and the deformation are reduced, automation of production can be easily achieved, and the like. The special clamp is a combined clamp with four pressing plates arranged on the upper portion and a base plate used on the lower portion during welding so as to improve the efficiency and quality of the welding method. By means of the clamp, a workpiece can be positioned and fixed, the welding quality is guaranteed, and the workpiece cannot be abraded.
Owner:NANJING ZHONGKE RAYCHAM TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products