This invention discloses a high-wear-resistant and
impact-resistant composite surfacing material and an automated surfacing process for
agitator liner / blade. The surfacing material is a
metal powder-cored
welding wire, whose core
powder composition, by weight percentage, includes: C: 0.8%~1.5%, Cr: 5.0%~8.0%, Mo: 2.0%~4.0%, V: 1.0%~2.5%, Nb: 0.5%~1.5%, WC: 20%~35%, with the balance being iron. After surfacing, a microscopic
composite structure of "tough matrix embedded with multi-scale hard phases" is formed, with a 2~10
micrometer metallurgical reaction transition zone formed between the WC particles and the matrix interface. The automated surfacing process includes: pretreatment and matrix evaluation, three-dimensional
digital reconstruction and adaptive path planning, precise heat
input control based on the line energy formula, dynamic interpass temperature management, and a controllable
slow cooling step. This invention, through synergistic innovation in materials and processes, achieves a weld
overlay hardness ≥60HRC, an
impact energy ≥28J, and a repair lifespan 1.5 to 2.2 times that of a new part, solving the technical problems of short lifespan and unstable repair quality of vulnerable parts in the mixing host.