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4941results about How to "No crack" patented technology

Automatic powder feeding laser induction composite coating method and device

The present invention discloses a laser induced composite cladding measure and device for the automatic powder feeder. The present invention couples the laser beam and the high frequency electromagnetic induction heating so as to realize the composite cladding between the laser and the induction heating. The device comprises a laser, a laser light guide device, a laser gathering system, a high frequency induction heater, a digital control machine tool and a workpiece holding device. In work, the distance between the surface of workpiece under treatment and the induction heating coil is 1 to 10 mm. The present invention has a strong commonality and can conduct surface treatment of laser induced composite cladding high performance material coat toward the surface of the solid components in various materials and the inner and outer surfaces of the tubular spare parts. The cladding measure is characterized in that: the high frequency induction heater heats up the workpieces simultaneously and the automatic power feeder is applied to deliver the cladding powder to the laser irradiation area on the surface of the workpiece, so the alloy powder is instantaneously melted under the action of laser beam to form an alloy layer; and the maximum cladding speed reaches 10 m / min and the cladding efficiency is improved by one to ten times than the regular laser cladding and the powder utilization rate exceeds 90 percent; the applicable cladding materials have a wide range, comprising various wear resistant, corrosion resistant materials or high temperature resistant oxidizing materials as well as the composite materials; moreover, the cladding layer has no pores and crackles.
Owner:WUHAN HIVALUE INTELASER LTD

Method with functions of preheating and postheating for forming crack-free coating with high efficiency by three-light-beam laser-cladding technique

The invention discloses a method with functions of preheating and postheating for forming crack-free coating with high efficiency by a three-light-beam laser-cladding technique. The method comprises the following steps of: splitting a laser beam emitted by an Nd: YAG laser into two laser beams by using a laser beam splitter, namely a preheating laser beam for preheating the surface of a base material and a postheating laser beam for postheating the formed coating; then blowing alloy powder into a molten pool which is formed by focusing a laser beam emitted by a CO2 laser and acting the focused laser beam on the surface of the base material by using a powder nozzle, wherein after the CO2 laser beam moves away, a molten layer is cured and crystallized quickly to form the coating; and postheating the formed coating by adopting the postheating laser beam. The method has the advantages that: (1) the dilution rate of the coating is low and adjustable, and the coating is metallurgically combined with the base material, so the base material has a small thermal influence area and is deformation-free and crack-free; (2) residual inner stress in the coating can be eliminated effectively, a tissue can be improved, and the coating has high abrasion resistance, high corrosion resistance, high anti-cracking performance and high thermal shock resistance; and (3) relative to the processing efficiency in the conventional laser cladding technology, the processing efficiency in the method can be improved by 50 times to the maximum extent, so the processing cost is reduced greatly, and a large-scale industrialized application potential is realized.
Owner:NANCHANG HANGKONG UNIVERSITY

Laser-cladded composite wear-resisting layer on surfaces of copper and copper alloys and preparation method

The invention relates to a laser-cladded composite wear-resisting layer on the surfaces of copper and copper alloys and a preparation method. The composite wearing layer is a multi-layered laser cladding layer comprising at least two or more than two layers, wherein the coating connected with a substrate is the first layer, which is also called as a transition layer and is a copper-based alloy prepared from the following components in percentage by weight: 20.0-30.0 percent of Cu, 6.0-8.0 percent of Al, 0.3-0.6 percent of Si, 1.7-2.4 percent of Zr and the balance of Ni; and the rest layer is a cobalt-based alloy prepared from the following components in percentage by weight: 1.0-1.5 percent of C, 25-30 percent of Cr, 2-4 percent of Fe, 10-15 percent of W, 0.8-1.2 percent of Si, 3-4 percent of B, 8-12 percent of Ti, 10-12 percent of Ni and the balance of Co. The composite wear-resisting layer provided by the invention has compact tissues without cracks or pores and forms favorable metallurgy combination with the surfaces of copper and copper alloys. The preparation method provided by the invention can be used for accurately controlling the thickness of the composite wear-resisting layer and automatically controlling the whole process, and has the advantages of low energy consumption, no pollution, high efficiency and low cost.
Owner:HUAZHONG UNIV OF SCI & TECH

High-temperature-resisting heat-insulation coating as well as preparation method and application thereof

The invention relates to the field of functional coatings and particularly relates to a high-temperature-resisting heat-insulation coating and a preparation method thereof. The high-temperature-resisting heat-insulation coating is composed of the following raw materials in percentage by mass: 10%-40% of high-reflection paint with a shell-core structure, 10%-40% of heat-insulation powder with the shell-core structure, 1%-5% of a toughening agent, 10%-50% of a high-temperature bonding agent, 1%-10% of a coating auxiliary agent, and the balance of water. The preparation method comprises the following steps: mixing, dispersing and grinding raw materials; carrying out homogenization to enable an average grain diameter to be 325-400 meshes; and filtering and packaging to obtain a finished product. The high-temperature-resisting heat-insulation coating can be applied to high-temperature fields of industrial furnaces, industrial boilers, high-temperature steam pipelines, petroleum cracking equipment, engine parts, high-temperature smelting, sintering furnaces and the like, and can be used under a higher temperature for long time; the energy consumption can be saved and the service life of the furnaces is prolonged.
Owner:武汉双虎涂料股份有限公司

Powdery paint for lost foam casting of cast iron

The invention discloses a special coating for pulverous expendable pattern casting and casting iron, and the special coating comprises 60-70 percent of 180-200 mesh refractory materials, 2.0-3.0 percent of suspending agent, 1.5-2.5 percent of adhesive, 0.3-0.6 percent of organosilicon defoamer, 0.01-0.03 percent of preservative agent and 180-200 mesh residual mica powder in balancing amount. When the special coating is prepared, various pulverous materials are weighed according to the required proportion, interposed into the powder stirrer in sequence to stir for 20 to 40 minutes at a low speed and then discharged and packed. When the coating is used, appropriate water is interposed into the stirred vessel by the powder-to-water ratio of 1 to (1.1-1.4). After the stirred vessel is turned on, the powder coating weighed is interposed in batches. The coating is utilized after preparing into slurry; therefore, the special coating has the advantages of good suspension property, high intensity, uniform coating, good thixotropy, good leveling property, glabrous surface, no bubbles, no cracks and the like. Moreover, the user can adopts the dip-coating method, the hang-coating method and the brush-coating method, the viscosity change of coating materials can be decided upon the demands of the user, and different viscosities can realize different coating thicknesses.
Owner:HUAZHONG UNIV OF SCI & TECH

Method for preparing and transferring graphene transparent film

The invention discloses a method for preparing and transferring a graphene transparent film. The technical problem required be solved is that impurities, cracks and bumps after the graphene transparent film is transferred are required to be reduced. The preparing and transferring method disclosed by the invention comprises the steps of: carrying out chemical vapor deposition on the graphene film on a metal substrate, coating methyl methacrylate or photoresist to form a support layer; electrolyzing the graphene film and separating the metal substrate; and coating the methyl methacrylate or photoresist on the support layer, putting the support layer into acetone solution, and attaching the graphene film to an appointed substrate. Compared with the prior art, the film composed of the graphene film and the support layer is separated from the metal substrate by an electrochemical foaming method; the graphene film is transferred to an appointed substrate and then the graphene film well contacts the plane of the appointed substrate without the cracks by spin coating for second time; the metal substrate can be repeatedly used, and the cost of preparation of the graphene transparent film is reduced; the transferred graphene film is well contacted with the substrate, and the impurities are relatively few.
Owner:BTR NEW MATERIAL GRP CO LTD

Method for covering aluminum oxide coating on honeycomb shaped wire mesh carrier

The invention discloses a method for coating an alumina coating layer on a faviform metal wire mesh carrier, which belongs to the technical field of the preparation of the coating layers of metal carriers, and is characterized in that after the faviform metal wire mesh carrier is molded, a pretreatment is implemented on the metal surface, and then the faviform metal wire mesh carrier is soaked in a sizing agent that contains Gamma-Al2O3 powder and aluminum powder, the Gamma-Al2O3 powder and the aluminum powder are sedimentated on the surface of the faviform metal wire mesh carrier through the electrolytic deposition method, and finally the faviform metal wire mesh carrier coated with the coating layer is roasted, wherein, the faviform metal wire mesh carrier takes the material of a stainless metal wire mesh that contains aluminum, the coating layer is distributed evenly on the surface of the faviform metal wire mesh carrier and does not chap, the thickness of the coating layer is 30 to 80Mum; the addition of the aluminum powder improves the thermal shock resistance and the mechanical vibration resistance of the coating layer, as well as the conglutination degree between the coating layer and the faviform metal wire mesh. The method for coating the alumina coating layer on the faviform metal wire mesh carrier of the invention has the advantages that the method is applicable to the preparation of the coating layers of the catalyst carriers which are used in the gas-solid catalytic reactions that are related to the environmental protection field such as the fields of the tail gas burning of motor vehicles and fixed sources and catalytic burning.
Owner:DALIAN UNIV OF TECH

Longquan celadon crackle glaze wine bottle and preparation method thereof

ActiveCN104150873ANovel preparation methodSatisfy the wine storage functionClaywaresPotassiumWine bottle
The invention relates to a longquan celadon crackle glaze wine bottle and a preparation method thereof. Raw material proportions of a blank material, an internal glaze and an external glaze of the bottle are respectively described as follows: the blank material comprises: 40-55% of Longyan kaolin, 15-25% of Longquan china clay, 8-20% of potassium feldspar, 7-15% of quartz and 5-10% of zijin clay; the internal glaze comprises: 65-70% of glaze fruit, 12-25% of glaze ash and 5-10% of zijin clay; and the external glaze comprises: 60-70% of potassium feldspar, 8-15% of quartz, 8-13% of Longyan kaolin, 8-15% of glaze ash, 5-13% of zijin clay and 0.2-0.4% of Fe2O3. On the basis of above raw materials, the longquan celadon crackle glaze wine bottle is prepared by following steps: preparing slurry, performing an injection moulding process to obtain a wet blank; performing a drying process, a trimming process and a biscuiting process to complete a blank manufacturing process; and finally applying the internal glaze and the external glaze and performing a glazing firing process to obtain a finished product of the longquan celadon crackle glaze wine bottle. The bottle is free of stripes on the internal glaze. The external glaze is decorated through crackles. The bottle is good in quality and is free of internal leakage of wine. The method is low in cost and good in effect.
Owner:龙泉市尚唐瓷艺发展有限公司 +1

Method for melting and coating anti-rust wear-resistant alloy on steel rail surface

The present invention discloses a method for smelting rust preventing and wear resistant alloy on the surface of a steel rail. The position needing alloy smelting on the surface of the steel rail head is heated by supersonic frequency or medium frequency induction-heating equipment, the induction heater is arranged above the position needing alloy smelting on the surface of the steel rail head, and the preheating temperature is 290-450 DEG C; the alloy is smelted on the surface of the steel rail head by using plasma smelting or arc welding smelting, when the preheating temperature is 290-450 DEG C, and the welding gun of plasma build up welding or arc welding equipment is moved to the position needing alloy smelting, the alloy powder, the alloy electrode or the alloy welding wire are automatically smelted; the railroad steel rail adopting the present invention can ensure that the train wheels and the rust preventing and wear resistant alloy layer are always in a contacting and compacting state, thereby the rail circuit works normally, and the white light zone phenomenon is completely eliminated; the cracking and breaking phenomena of the steel rail do not occur, the smelted alloy has good rust preventing and wear resistant properties, high bonding strength with the steel rail, and long service life.
Owner:CHENGDU ZHONGGUI TECH CO LTD

Nutritional health bread rich in wheat bran dietary fiber and preparation method of nutritional health bread

The invention discloses a nutritional health bread rich in wheat bran dietary fiber and a preparation method of the nutritional health bread. The bread is light brown, full in appearance, smooth in surface and normal in size, and does not have cracks and is not deformed. The internal structure is uniformly spongy, fine, soft and flexible, and the bread has light fresh scent and sweet taste of wheat bran, does not have pungent smell, and is good in palatability. The bread has the advantages as follows: 1 the dietary fiber prepared from the raw material of wheat bran through compound enzymolysis is added into the bread, and the dietary fiber has the functions of moistening lung, moisturizing skin, preventing and resisting cancer, strengthening the spleen and harmonizing the stomach, blackening and strengthening hair and clearing intestines and stomach, so that the nutrition and functionality of the nutritional bread are improved; 2 the bran is soaked, washed and rinsed so as to remove protein, starch and phytic acid, so that the palatability of the bread is improved; 3 the water-soluble dietary fiber is added in raw materials of the bread, so that the rheological property and nutritional property of the bread are changed, and the nutrition arrangement of the bread is scientific and reasonable.
Owner:QINGDAO JIARUI BIOLOGICAL TECH

Non-transparent quartz crucible for polysilicon crystallization and manufacturing method thereof

The invention provides an opaque quartz crucible used in multicrystal silicon crystallization and a method for manufacturing the same. The crucible is of a regular square structure, and the compositions in mass ratio of the crucible are more than 99.7 Wt percent of silicon dioxide, less than 600ppm of aluminum oxide and less than 30ppm of ferric oxide. The method comprises the following steps: firstly, a raw material, i.e. high purity quartz is put into granulation equipment for wet method granulation, the grain size is controlled between 70 and 100mu m; then, slurry is fully stirred and then is fed into a gypsum mould under a pressure of between 2 and 3bar after being deposited for 24 to 48 hours; moreover, early grouting is assisted by slight vibration; the slurry is further settled for 5 to 8 hours, and is demoulded after fully dewatered; the slurry is dried inside a drier; and finally, a blank is put in a kiln for sintering so as to obtain the opaque quartz crucible. The proposal adopts grouting forming by a high-purity quartz material, and the sintered crucible has uniform inner structure; moreover, the crucible has excellent thermal shock stability and cracking resistance, and can meet the technological requirements for manufacturing multicrystal silicon cast ingots.
Owner:常熟华融太阳能新型材料有限公司

Composite rare earth zirconate thermal barrier coating ceramic material and preparation method thereof

InactiveCN101269960AEnhanced high temperature phase stabilityWork wellThermal conductivityOxide
The present invention provides composite rare earth zirconate thermal barrier ceramic material and a preparation method thereof, and relates to the thermal barrier coating ceramic material and the preparation method. The preparation method solves the problems of the complex process, the high costs, the serious phase change at the temperature above 1200 DEG C, the high thermal conductivity, the low coefficient of thermal expansion and so on in the existing preparation method of the thermal barrier coating ceramic material. The composite rare earth zirconate thermal barrier ceramic material is made of zirconia, rare earth oxide Ln2O3 and rare earth oxide Yb2O3. The preparation method comprises the following steps: 1, the zirconia, the rare earth oxide Ln2O3 and the rare earth oxide Yb2O3 are mixed; 2, deionized water is added for ball milling and the dried mixed powder can be prepared after drying; 3, powder C can be prepared after a plurality of processing steps; 4, the powder C is cooled and molded by isostatic pressing to prepare a green body; 5, the green body is sintered to prepare the composite rare earth zirconate thermal barrier ceramic material. The preparation method has the advantages of simple process, low cost, no phase change of the product at high temperature, low thermal conductivity and high coefficient of thermal expansion.
Owner:HARBIN INST OF TECH
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