224 results about "Cobalt based alloy" patented technology

The invention relates to a wear-resistant and heat-resistant complex coating laser fusion approach on the tuyere surface of a blast furnace. The high power laser quickly scans and welds the tuyere surface of the blast furnace and metallurgically combines with the substrate materials to form a good nickel-based toughness transition layer. The laser bandwidth clads the nickel-based toughness transition layer to produce a cobalt-based alloy with excellent effects of wear-resistant and heat-resistant. The technology process comprises the following steps: firstly the blast furnace tuyere is pre-treated; secondly the pre-deposited nickel-base alloy is coated with plasma; thirdly the nickel-based alloy is welded quickly by the high power laser; fourthly the cobalt-based alloy is clad by the high power laser bandwidth; finally is the following heat treatment. The invention can avoid the structure stress caused by the difference between the substrate material and the cladding material in the laser cladding process. In addition, the treatment to the copper substrate before and after laser cladding can decrease temperature gradient so as to prevent the cladding layer from cracking to a certain degree.

A core-shell structured alloy powder for additive manufacturing, an additively manufactured precipitation dispersion strengthened alloy component, and a method for additively manufacturing the component are provided. The alloy powder comprises a plurality of particles, where one or more of the plurality of particles comprise an alloy powder core and an oxygen or nitrogen rich shell disposed on at least a portion of the alloy powder core. The alloy powder core comprises an alloy constituent matrix with one or more reactive elements, where the reactive elements are configured to react with oxygen, nitrogen, or both. The alloy constituent matrix comprises stainless steel, an iron based alloy, a nickel based alloy, a nickel-iron based alloy, a cobalt based alloy, a copper based alloy, an aluminum based alloy, a titanium based alloy, or combinations thereof. The alloy constituent matrix comprises reactive elements present in a range from about 0.01 weight percent to 10 weight percent of a total weight of the alloy powder.

The invention discloses a preparation method for a protective coating of zinc pan roller sleeves and bushes. The method comprise: cleaning and preheating surfaces of a roller sleeve and a bush, employing plasma built-up welding equipment to performing multi-layer powder built-up welding, selecting single cobalt-base alloy with relatively low hardness as a built-up welding combination bottom layer, and employing a cobalt-base alloy powder and a boron nitride powder as other layers of built-up welding powder materials, arranging two powder feeders respectively for putting the cobalt-base alloy powder and the boron nitride powder on the plasma built-up welding equipment, and respectively setting powder sending parameters, so as to realize independent sending of the two powders; and setting corresponding built-up welding parameters, keeping warm of the interior of a furnace after built-up welding and slowly cooling along with the furnace, and performing machining the built-up welded layer to obtain the protective coating with the thickness of 2.0-15 mm. By using the protective coating prepared by the method and used for the roller sleeve and the bush, the service life of the roller sleeve and the bush is effectively improved, the wear resistance and the lubrication performance are improved, strip steel is guaranteed to smoothly enter or get out of a zinc liquid system of a zinc pan, and the production efficiency of hot galvanized plates and strips is improved.

The invention relates to micro-nano oxide particle reinforced high abrasion resistance cobalt-based alloy powder and a preparation method thereof. The micro-nano oxide particle reinforced high abrasion resistance cobalt-based alloy powder is combined powder and is characterized by comprising 50%-98% of matrix alloy powder, 1%-45% of micro-nano oxide particles and 1%-5% of a binding agent, wherein the micro-nano oxide particles are micro-nano Al2O3 or micro-nano mixed powder of one or more of micro-nano Cr3C2 and micro-nano ZrO2. The preparation method comprises the following processing steps: preparing the matrix alloy powder, adding the micro-nano oxide particles, adding the binding agent, stirring, ball-milling, combining the powder, drying, smashing and screening. The micro-nano oxide particle reinforced high abrasion resistance cobalt-based alloy powder has the advantages of high hardness and toughness, excellent abrasion resistance and corrosion resistance and capability of effectively preventing segregation due to wide proportion difference of the components in the storing, transporting and using processes and is particularly suitable for laser-clad high impact resistance and high abrasion resistance parts.

A method for repairing a steel alloy article, and an article repaired thereby, is provided and comprises the steps of depositing at least a first weld repair layer on a surface of the article so as to form a heat affected zone in the article beneath the surface. Locally heat treating the first weld repair layer and at least a portion of the heat affected zone adjacent the first weld repair layer at a temperature above the critical A₁ temperature of the steel alloy article. Depositing at least one additional weld repair layer on the first weld repair layer without forming additional heat affected zone in the surface of the article. The first weld repair layer and the at least one additional weld repair layer are comprised of a material chosen from the group consisting of nickel chromium—iron alloys, cobalt base alloys, ERNiCr-3, ENiCrFe-3, ERNiCrMo-3, ERNiFeCr-2, ERCoCr-A, ERCoCr-E, CrMo alloys and CrMoV alloys. The article can be placed in service without a post-weld heat treatment of the additional weld repair layer following the step of depositing the additional weld repair layer.

The invention discloses a nickel chromium alloy for a sealing face of a nuclear power valve. The nickel chromium alloy comprises the following components in percentage by weight: 26.0-28.0 percent of chrome, 2.0-2.5 percent of silicon, 1.1-1.3 percent of boron, 4.5-5.5 percent of molybdenum, 3.0-4.0 percent of tungsten, 0.9-1.1 percent of carbon and the balance of nickel. Meanwhile, a coating layer is prepared by a laser cladding technology so as to obtain a sealing face coating layer of a nickel-based alloy nuclear power valve, which has the following relevant parameters: the rigidity is HRC 42-46 which is slightly higher than HRC39-43 of a Stellite-6 cobalt-based alloy coating layer; the tissue grain fineness number of the coating layer is 11-12 grades which is superior to 9-10 grades of a general plasma jet welding layer and 8-9 grades of a flame resurfacing welding layer; and the width of a combination band of the coating layer and a basal body is 10-30 micrometers which is superior to 80-120 micrometers of a plasma jet welding combination band and 200-300 micrometers of a flame resurfacing welding combination band.

The invention provides a cobalt-based high-temperature alloy wire which is prepared from the following chemical components in percent by mass: 0.06-0.12% of C, less than or equal to 0.3% of Si, 1-1.8%of Mn, less than or equal to 0.015% of P, less than or equal to 0.015% of S, 19.2-20% of Cr, 9.5-10.5% of Ni, 14.2-15.5% of W, less than or equal to 2.8% of Fe, less than or equal to 0.4% of other impurities and the balance Co. By adding 19.2-20% of Cr, the cobalt-based high-temperature alloy wire has excellent corrosion resistance, and a condition that high-temperature strength is decreased as aresult of a double phase area as the content of Cr is too high to promote generation of an epsilon-Co phase and a sigma phase is avoided. Elements such as massive Co, 14.2-15.5% of W and 19.2-20% ofCr and the like in the cobalt-based alloy can reduce stacking fault energy, so that the high-temperature strength of the alloy is improved. The content of W is controlled at 19.2-20%, so that it is ensured that a condition of prominent work hardening of the alloy, difficulty in cold processing and poor stability as the too high W content is avoided. As the cobalt-based high-temperature alloy wirecontains 9.5-10.5% of Ni, the tissue stability of the alloy is improved favorably, and precipitation of a Co7W6 phase is reduced. By adding 1.1-1.8% of Mn, the oxidation resistance of a Ni-Cr alloy isimproved effectively.

The invention discloses nickel base alloy powder for overlaying welding of the sealing surface of the intake and outlet valve of automobiles. The nickel base alloy powder comprises the components with the following weight portions of 25-27 percent of Cr, 4-6 percent of Mo, 10-15 percent of Fe, 2-3 percent of Si, 1.5-2 percent of B, 0.65-0.75 percent of C and Ni for the rest. The beneficial effects of the invention are (1) low cost, (2) good technological properties and (3) high hardness. The nickel base alloy powder can take the place of cobalt base alloy powder and has low cost. The price of the nickel base alloy powder is one third of the price of the cobalt base alloy powder. The nickel base alloy powder is especially suitable for plasma overlaying welding technology and vacuum furnace melting technology of the sealing surface of the intake and outlet valve of automobiles and locomotives. Compared with Stellite No. 6 cobalt base alloy powder, the welding layer of the invention processed by the same plasma arc overlaying welding technology has a same volume loss (mm <3>) in wear test. By comparing the hardness of the nickel base alloy powder with the hardness of the Stellite No. 6 cobalt base alloy powder, the two powders have the same hardness HRC which is 43 after the powders are cooled to room temperature. The two powder after being welded have the same hardness under 400-700 centigrade temperature in the furnace, while the nickel base alloy powder has better red-hardness.

The invention provides a particle-reinforced cobalt-based metal powder for ultra high speed laser cladding. The particle-reinforced cobalt-based metal powder comprises the following components in proportion: 50-98% of cobalt matrix metal powder and 2-50% of oxide/carbide particles. A cobalt matrix comprises the following chemical components in percentage by mass: 0.1-2.0% of C, 20.0-40.0% of Cr, 1.0-20.0% of W, 1.0-10.0% of Mo, less than or equal to 1.5% of Si, less than or equal to 3.0% of Fe, less than or equal to 3.0% of Ni, less than or equal to 1.0% of Mn, less than or equal to 0.030% ofP, less than or equal to 0.030% of S, and the balance of Co and inevitable impurities. The particle size of the metal powder is 10-100 [mu]m, and the liquidity of the metal powder is 32-41 s/100g. Through application of the particle-reinforced cobalt-based metal powder, a laser cladding technology is adopted, and is combined with different processes to reinforce and repair the surface of the matrix.

The invention relates to a method for determining the content of iron and nickel, in particular to a method for determining the content of iron and nickel in a cobalt base alloy welding wire by using a flame atomic absorption method. The method for determining the content of the iron and the nickel in the cobalt base alloy welding wire by using the flame atomic absorption method comprises the following steps: sampling, accurately weighing the welding wire sample, dissolving the sample with acid, diluting with hydrochloric acid to obtain concentration of absorbance which can be measured by using an atomic absorption spectrometer, preparing series of standard solution curve and measuring the absorbance of the solution by using air-acetylene flame. As the technical proposal is adopted, the rapid and effective method for determining the content of the iron and the nickel in the cobalt base alloy welding wire by using the flame atomic absorption method is established, and the accuracy and the precision of the analytic result are enhanced.

The invention provides a method for preparing antibacterial cobalt based alloy for a dental crown. The method comprises the following steps: 1), by a vacuum induction melting, adding an antibacterial metal copper into a cobalt based alloy to prepare the antibacterial cobalt based alloy; 2), using inert gas atomization to obtain a spherical antibacterial cobalt based alloy powder and sieving to prepare the antibacterial cobalt based alloy powder with average particle size of in 10-30 micron; 3), preparing a three-dimensional structure model of the cobalt based alloy dental crown product by using 3D printing equipment for printing; 4), sintering at high temperature of 1400 DEG to 1500 DEG C, and insulating for 4-5 hours; and 5), carrying out antibacterial heat treatment to obtain the antibacterial cobalt based dental crown products. The cobalt based alloy can significantly reduce the risk of bacterial infection of the existing cobalt based alloy for oral crown used in medical devices.

The invention discloses a novel forgeable cobalt-base alloy for surgical implant and application through which the content of cobalt and chromium is reduced on the basis of the Co-Cr-Mo alloy and the mechanical property and corrosion-resistant property are optimized by adding a proper amount of iron and manganese elements and by adding the nitrogen element. The novel forgeable cobalt-base alloy is characterized by comprising the following chemical components by weight: less than or equal to 0.08 percent of C, 16-24 percent of Cr, 10-20 percent of Fe, 5-20 percent of Mn, 2-6 percent of Mo, 0.2-0.6 percent of N, less than or equal to 0.1 percent of Ni, less than or equal to 0.5 percent of Si, less than or equal to 0.01 percent of S, less than or equal to 0.02 percent of P and the balance of Co. The alloy has excellent mechanical property and corrosion-resistant property, can be used for avoiding the nickel damage and reducing the cost of the alloy, has excellent toughness combination and cold and hot working performance and has important social and economic significance.

The invention discloses a cobalt-based amorphous giant magneto-impedance ribbon which is characterized in that the ribbon is made from a cobalt-based amorphous material as raw materials and obtained by taking the steps of orderly smelting, rapid quenching and current heating rapid annealing heat treatment, wherein a direct-current magnetic field is applied during the heat treatment, the expression of the components of the cobalt-based amorphous material is Co(alpha)Fe(beta)V(gamma)Si(delta)B(epsilon), beta is equal to 0-5, gamma is equal to 0-3, epsilon is equal to 12-20, delta is equal to 5-10, both beta and gamma are not equal to 0, and alpha plus beta plus gamma plus delta plus epsilon is equal to 100. The invention also discloses a preparation method of the giant magneto-impedance ribbon. Compared with the prior art, the cobalt-based amorphous giant magneto-impedance ribbon has the advantages that the cobalt-based alloy with excellent soft magnetic property and mechanical propertyis used as mother alloy and current heating rapid annealing treatment under magnetic field condition is carried out so that the processing cost is saved, the production efficiency is improved and theobtained material has higher giant magneto-impedance change rate and magnetic field sensitivity while having excellent soft magnetic property and flexibility.

The invention discloses a compound centrifugal manufacturing method for an axial sleeve of a bushing, which comprises the following steps: smelting molten metal of an iron-based material and molten metal of a cobalt-base alloy in two smelting furnaces respectively; performing deslagging and deoxidation treatment after the melting down of the molten metal of the iron-based material and the molten metal of the cobalt-base alloy; performing centrifugal casting on the outer layer molten metal of the cobalt-base alloy first, and adding an acid slag protective agent along with the outer layer molten metal of the cobalt-base alloy when the outer layer molten metal of the cobalt-base alloy is cast to 20 to 30 percent of the gross weight of the outer layer molten metal of the cobalt-base alloy needing to be cast; passing 3 to 5 minutes after the outer layer molten metal is cast, and after solidifying the outer layer molten metal of the cobalt-base alloy, casting the inner layer molten metal of the iron-based material until finishing; and under the action of centrifugal force, cooling and solidifying the inner layer molten metal and the outer layer molten metal into a blank of a compound centrifugal axial sleeve of a bushing, and assembling and processing the blank.

The invention discloses a powder metallurgical gear which is prepared from powder metallurgical alloy powder, and the powder metallurgical alloy powder is prepared from the following materials in parts by weight: 20-30 parts of sintered aluminum power, 20-30 parts of nickel-molybdenum alloy power, 40-60 parts of iron-based alloy powder, 10-15 parts of cobalt-based alloy powder, 1-3 parts of silicon carbide, and 2-5 parts of lubricant. The invention also provides a method for forming the powder metallurgical gear. The powder metallurgical gear and forming method thereof disclosed by the invention have the beneficial effects that the raw material ratio is changed, the toughness and strength of the powder metallurgical gear can be enhanced, and the service life of the powder metallurgical gear can be prolonged; and in the method for forming the powder metallurgical gear, the pressure is lower than the existing commonly used pressure (500MPa), thereby lowering the demands on equipment and reducing the cost.

The invention discloses an axle bush and an axle sleeve. Both the axle bush and the axle sleeve comprise a matrix and a working surface layer, wherein the working surface layer is made of a cobalt-base alloy, and the cobalt-base alloy comprises the following components in percentage by weight: 10 to 40 percent of Cr, 0.1 to 15 percent of Ni, 0.1 to 15 percent of W, 0.1 to 10 percent of Mo, 0.01 to 5.0 percent of V, 0.01 to 5.0 percent of Ti, 0.01 to 1.5 percent of C, 0.01 to 20 percent of Fe, 0.01 to 5.0 percent of Al, 0.1 to 3.0 percent of Mn, 0.01 to 5.0 percent of Nb, 0.1 to 3.0 percent of Si, and the balance of Co. The axle bush and the axle sleeve are operated under the conditions of hot-dip aluminum-zinc liquid, hot-dip zinc liquid, hot-dip zinc aluminum, hot-dip pure aluminum liquid and the like, and have good heat-resistant fatigue properties such as good durability, enough strength and elongation, low thermal expansion coefficient, low elastic modulus and the like so as to improve the service properties and prolong the service life.

Provided is a technique for significantly increasing the life of a plug used under severe conditions such as rolling of a seamless high-alloy steel pipe. Specifically, a plug for rolling of a seamless steel pipe, the plug having an oxide layer composed of a cobalt-base oxide on a surface of a coating layer formed by coating a surface of a base metal with cobalt or a cobalt-base alloy, a method for manufacturing the plug and a method for manufacturing a seamless steel pipe using the plug.

The invention discloses a method for preparing a hydroxylapatite coating by microplasma spraying, which belongs to the field of implant processing and preparation in biomedical material engineering. The method adopts microplasma spraying equipment to spray dried hydroxylapatite powder onto a matrix of a biomedical implant metal material with the surface subjected to sand blasting treatment, thereby obtaining the hydroxylapatite coating with controllable crystallinity and good biological stability. The preparation of the coating by the method has simple process, and the hydroxylapatite powder has high deposition efficiency. The method can be used for depositing the hydroxylapatite coating on the surfaces of inert implant metal materials such as stainless steel, cobalt-based alloy, titanium and titanium alloy to make the surfaces of biologically inert metal matrixes biologically activated to prepare medical implant devices such as dental roots, artificial joints and the like.

The invention relates to cobalt-based powder used for plasma arc surfacing and capable of resisting high-temperature corrosion and wear. The powder is prepared from components in percentage by mass as follows: 12%-14% of Cr, 20%-24% of Mo, 2.5%-3.2% of Si, 3%-6% of Al, 1%-3% of Ta, 0.3%-0.8% of Y2O3, 0.1%-0.2% of CeO2 and the balance of Co; the particle size of original powder ranges from 200 meshes to 350 meshes. Through reasonable component proportioning of Cr, Mo, Si, Al, Y2O3, CeO2 and other rare earth oxides, high oxidation resistance and sulfuration resistance of a cobalt-base alloy are guaranteed while the strength and the wear resistance are guaranteed.

The invention discloses axle bush and sleeve, which are characterized in that the shaft bush and the shaft sleeve are made of a cobalt-base alloy, wherein the cobalt-base alloy comprises the following components in percentage by weight: 10 to 40 percent of Cr, not more than 15 percent of Ni, 0.1 to 15 percent of W, 0.1 to 10 percent of Mo, 0.01 to 5.0 percent of V, 0.01 to 5.0 percent of Ti, 0.01 to 1.5 percent of C, 0.01 to 20 percent of Fe, 0.01 to 5.0 percent of Al, 0.1 to 3.0 percent of Mn, 0.01 to 5.0 percent of Nb, 0.1 to 3.0 percent of Si, and the balance of Co.

The invention relates to a laser cladding method for preparing a cobalt-based alloy coating on the surface of vermicular graphite cast iron. The laser cladding method comprises the following steps: selecting the vermicular graphite cast iron as a matrix for cladding and polishing the surface of the vermicular graphite cast iron to be bright and clean and cleaning; drying cobalt-based alloy powder by using a drier; uniformly paving the dried cobalt-based alloy powder on the surface of the matrix by adopting the way of presetting powder; performing laser irradiation on the preset powder by using a high-power semiconductor laser to simultaneously fuse the preset powder and the surface of the matrix so as to form the cobalt-based alloy coating on the surface of the matrix. The laser cladding method has the advantages that the coating has higher hardness and has good wear resistance and corrosion resistance under the high-temperature working environment; included residues or air bubbles are not formed inside the coating, and the bonding degree of the cladding layer and the matrix is high; the selected cobalt-based alloy powder has higher contents of carbon, chromium and tungsten and has the advantages of good heat resistance, corrosion resistance, high red hardness and the like.