109 results about "Stellite alloy" patented technology

Methods of implanting an annuloplasty ring to correct maladies of the mitral annulus that not only reshapes the annulus but also reconfigures the adjacent left ventricular muscle wall. The ring may be continuous and is made of a relatively rigid material, such as Stellite. The ring has a generally oval shape that is three-dimensional at least on the posterior side. A posterior portion of the ring rises or bows upward from adjacent sides to pull the posterior aspect of the native annulus farther up than its original, healthy shape. In doing so, the ring also pulls the ventricular wall upward which helps mitigate some of the effects of congestive heart failure. Further, one or both of the posterior and anterior portions of the ring may also bow inward. The methods include securing the annuloplasty ring with the anterior portion against the annulus anterior aspect and the posterior portion against the annulus posterior aspect so that the ring posterior portion elevates and may also pull radially inward, the annulus posterior aspect and corrects the mitral regurgitation.

The present invention belongs to a ceramic material and its preparation field. In the particular, it relates to a zirconia full-porcelain dental repairing material and its preparation method. Its raw material composition contains (by wt%) 86-92% of tetragonal-phase zirconia stabilized by 3.0-5.15% of yttrium oxide, 5-10% of flux and 3-4% of adhesive, in which the flux is one kind of boron-aluminum-silicon system glass, hydroxyapatite and beta-stellite or more than one kind of them, and the adhesive is one or more than one kind of polyvinyl alcohol, carboxyl methyl cellulose and polyacrylic acid. Its preparation method includes the following steps: mixing raw materials, garanulating, cold isostatic compaction, moulding and sintering.

The invention discloses a preparation method for a wear-resistant and corrosion-resistant composite coating layer. The preparation method specifically comprises the following steps: S1. carrying out pretreatment on a cladding matrix; S2. carrying out drying treatment on a cladding material; S3. melting the cladding material and the surface layer of the cladding matrix simultaneously through a laser device and in combination with a coaxial powder feeding method to form an alloy coating layer, that is, the high-hardness corrosion-resistant layer, wherein the cladding matrix in the step S1 is made from Q960 steel; and the cladding material in the step S2 is made from the mixture of tungsten carbide powder and Stellite 6 alloy powder. According to the preparation method disclosed by the invention, the composite coating layer is creatively prepared on the surface of the Q960 steel through a laser cladding technology; the tungsten carbide powder and the Stellite 6 alloy powder are mixed as the cladding material in a specific ratio; and the process parameters of the laser cladding technology are scientifically and reasonably designed, so that the problems of low hardness and short servicelife under the working condition of abrasive wear, of a laser cladding coating layer made from Stellite 6 cobalt alloy, are effectively solved.

The invention provides a machining technology of a turbine blade with water corrosion prevention achieved by means of laser cladding. According to the machining technology of the turbine blade, the machining precision of the blade can be guaranteed, the fusion cladding amount is small, and tool loss is reasonable. The machining technology of the turbine blade with the water corrosion prevention achieved by means of laser cladding comprises the steps of (1) blank manufacturing; (2) forming through die forging; (3) heat treatment; (4) rough milling of the molded surface of a blank and milling of a laser cladding groove, wherein a certain redundant amount of a forge piece is removed through milling, and the laser cladding groove is machined until the laser cladding groove is within a certain tolerance range; (5) laser cladding of stellite in the laser cladding groove; (6) correction of a blade by means of a pressing machine after laser cladding; (7) radiographic and penetration inspection of a laser cladding area; (8) repairing welding of an unqualified portion, in the laser cladding area, of the blade through argon arc welding; (9) distressing and heat treatment; (10) comprehensive milling, wherein the blade is machined until the blade is within the tolerance range; (11) polishing, wherein machining tool marks on the surface of the blade are removed through polishing; (12) shot blasting of the surface of the blade.

The invention discloses a nickel chromium alloy for a sealing face of a nuclear power valve. The nickel chromium alloy comprises the following components in percentage by weight: 26.0-28.0 percent of chrome, 2.0-2.5 percent of silicon, 1.1-1.3 percent of boron, 4.5-5.5 percent of molybdenum, 3.0-4.0 percent of tungsten, 0.9-1.1 percent of carbon and the balance of nickel. Meanwhile, a coating layer is prepared by a laser cladding technology so as to obtain a sealing face coating layer of a nickel-based alloy nuclear power valve, which has the following relevant parameters: the rigidity is HRC 42-46 which is slightly higher than HRC39-43 of a Stellite-6 cobalt-based alloy coating layer; the tissue grain fineness number of the coating layer is 11-12 grades which is superior to 9-10 grades of a general plasma jet welding layer and 8-9 grades of a flame resurfacing welding layer; and the width of a combination band of the coating layer and a basal body is 10-30 micrometers which is superior to 80-120 micrometers of a plasma jet welding combination band and 200-300 micrometers of a flame resurfacing welding combination band.

The invention discloses a welding method for conducting build up welding through stellite alloy, and belongs to the field of welding. The method includes the steps that the first time of heat preservation is conducted after a build up welded workpiece is preheated; build up welding is conducted through a welding wire and manual argon tungsten-arc welding by means of the build up welded workpiece after the first time of heat preservation so that the welding wire can form a build up welded layer at the weld joint of the build up welded workpiece, wherein it is ensured that the build up welded workpiece is 200 DEG C to 300 DEG C in the build up welding process, and the welding wire is made of stellite alloy; after welding is completed, thermal treatment is conducted on the build up welded workpiece, wherein the initial temperature of thermal treatment is 200 DEG C to 300 DEG C, and the second time of heat preservation is conducted after the initial temperature of thermal treatment is raised to 850-870 DEG C at the speed of 80 DEG C per hour; and cooing is conducted. According to the method, the build up welded workpiece is preheated, the cooling speed of the weld joint can be decreased through preheating, the welded build up welded workpiece can be slowly cooled, a product is prevented from generating welding cracks especially cold cracks, and meanwhile it can be ensured that the build up welded layer has high strength.

The invention discloses nickel base alloy powder for overlaying welding of the sealing surface of the intake and outlet valve of automobiles. The nickel base alloy powder comprises the components with the following weight portions of 25-27 percent of Cr, 4-6 percent of Mo, 10-15 percent of Fe, 2-3 percent of Si, 1.5-2 percent of B, 0.65-0.75 percent of C and Ni for the rest. The beneficial effects of the invention are (1) low cost, (2) good technological properties and (3) high hardness. The nickel base alloy powder can take the place of cobalt base alloy powder and has low cost. The price of the nickel base alloy powder is one third of the price of the cobalt base alloy powder. The nickel base alloy powder is especially suitable for plasma overlaying welding technology and vacuum furnace melting technology of the sealing surface of the intake and outlet valve of automobiles and locomotives. Compared with Stellite No. 6 cobalt base alloy powder, the welding layer of the invention processed by the same plasma arc overlaying welding technology has a same volume loss (mm <3>) in wear test. By comparing the hardness of the nickel base alloy powder with the hardness of the Stellite No. 6 cobalt base alloy powder, the two powders have the same hardness HRC which is 43 after the powders are cooled to room temperature. The two powder after being welded have the same hardness under 400-700 centigrade temperature in the furnace, while the nickel base alloy powder has better red-hardness.

Disclosed are an apparatus for receiving a satellite DMB capable of minimizing a video broadcast channel switching time and a method thereof. In the method, time taken to bit de-interleave broadcasting data of the video broadcast channel is reduced thereby to minimize a delay time generated at the time of switching channels. In a satellite DMB receiver having a CDM demodulator for demodulating broadcasting data coded by a Walsh code and having a broadcasting data channel decoding unit for decoding the coded broadcasting data, the satellite DMB receiving apparatus comprises a CDM demodulator for demodulating a Walsh code of at least one broadcast channel, and at least one broadcasting data channel decoding unit for decoding more than one broadcast channel, and a selecting unit for selecting a channel to be viewed by a user.

An improved rolling bearing, in particular one being used in aqueous environment, such as water and steam, comprising an outer race, an inner race, rolling elements, and a retainer holding said rolling elements in a spaced relation from each other, wherein the races of the bearing are made of stellite, the rolling elements are made of hot-isostatic-pressed alumina-zirconia composites, and the retainer is made of poly-ether ether ketone comprising graphite fibers, graphite powder, and polytetrafluoroethylene.

The invention discloses a method for preparing an anti-corrosion coating by means of a laser cladding technology. The method specifically includes the following steps that 1, cladding matrix pre-treatment is conducted; 2, a cladding material is subjected to drying treatment; 3, a laser in combination with a coaxial powder feeding method is adopted to make the cladding material and a cladding matrix surface layer melt simultaneously, and a layer of alloy coating is formed, so that the anti-corrosion coating is obtained; the cladding matrix in step 1 is Q960 steel; the cladding material in step2 is Stellite 6 alloy powder. According to the method for preparing the anti-corrosion coating by means of the laser cladding technology, the Q960 steel with good wear resistance is used as the cladding matrix, the Stellite 6 alloy powder with high corrosion resistance is used as the cladding material, the coaxial powder feeding method is adopted for conducting laser cladding under the action of the laser, and by means of synergistic cooperation between the cladding matrix and the cladding material, not only is the corrosion resistance of the Q960 steel improved, but also the quality of the Stellite 6 alloy laser cladding coating can be improved.

The invention relates to a valve seat face surfacing technology. The technology comprises the steps of performing rough turning on a valve seat and a valve core base material of a valve to be machined through a lathe to form the rough machining size before welding; surfacing austenitic stainless steel on the rough turned valve seat and valve core base material of the valve to form a stainless steel transition layer; putting the surfaced valve seat and valve core base material of the valve on the lathe, and turning the surfaced stainless steel layer on the valve seat of the valve flat; surfacing Stellite alloy on the valve seat stainless steel surface to form a Stellite alloy layer, which is the valve seat seal face; tempering the Stellite alloy surfaced valve seat and valve core. The surfacing technology has the advantages that the austenite stainless steel layer which is high in corrosion resistance and good in material plasticity is stacked on the valve seat to serve as the transition layer, and Stellite alloy is surfaced on the transition layer, accordingly, the surfacing yield reaches more than 98%.

The invention discloses a precise CRDM part casting forming method. The precise CRDM part casting forming method comprises the steps that 1, a ceramic mold shell matched with design shape is manufactured in an investment mode according to the design shape of a CRDM claw and/or a connecting rod; 2, the ceramic mold shell is preheated under the condition of the temperature ranging from 850 DEG C to 1100 DEG C, the temperature is kept for 1-5 hours, and temperature uniformity of all positions of the ceramic mold shell is ensured; a stellite ingot is molten under the condition of the temperature ranging from 1400 DEG C to 1500 DEG C and is cast into the well-preheated ceramic mold shell, and a casting is formed after solidification; 3, mold shell is cleaned, and the casting is subjected to heat preservation under the condition of the temperature ranging from 850 DEG C to 950 DEG C and then is subjected to air cooling for 610 hours. The forming of the connecting rod and/or the claw part for a CRDM is reliably achieved by means of an investment casting technology, forming operation is easy, finished product rate is high, and a formed connecting rod and/or the claw part has even texture, is long-acting and abrasion-resistant, is reliable and stable in use and can effectively meet the technological requirements.

The invention discloses a Stellite cobalt-based alloy outer circle large-area plasma surfacing method. The method comprises the following steps of S1, forming a cylindrical workpiece to be subjected to surfacing through machining; S2, removing impurities on the to-be-welded surface of the workpiece to be subjected to surfacing, wherein impurity cleaning includes removing greasy dirt, rust and oxide; S3, conducting liquid permeation detection on the surface of the workpiece to be subjected to surfacing, and repairing the workpiece if detection is not passed; S4, preheating the workpiece to be subjected to surfacing to a specified temperature if detection is passed; S5, conducting plasma surfacing on Stellite 12 powder special for a cobalt-based alloy; S6, conducting post-heating treatment on the workpiece subjected to surfacing; S7, conducting rough machining on a surfacing layer; S8, conducting liquid permeation detection on the surfacing layer, and repairing the surfacing layer if detection is not passed; S9, conducting final heat treatment if detection is passed; and S10, conducting finish machining to form a finished product by using a cobalt-based alloy special tool. The Stellite cobalt-based alloy outer circle large-area plasma surfacing method has the beneficial effects that the workpiece subjected to surfacing is free of cracks, uniform in hardness, high in qualified rate and short in construction period, and the labor intensity of welders is relieved.

The invention provides a spiral blade wear resisting layer alloy overlaying process. Rust impurities on the end surfaces of spiral blades and in nearby welding areas are removed; transition layers areoverlaid along the end surfaces of the spiral blades by using ERNiCrMo-3 nickel chromium molybdenum welding wires through argon arc welding; during welding, narrow beads and short arcs are adopted without swinging; the welding current is 80-85 A; the inter-bead temperature is not higher than 130 DEG C; the overlaying layer number is two beads in each layer; the continuous welding is adopted; thewelding directions of two beads are opposite; the overlap quantity of the latter bead is one half of welding lines of the previous bead; welded parts are naturally cooled; the spiral blades are preheated to 200-250 DEG C; Stellite cobalt base alloy cladding layers are overlaid; during overlaying, the welding current is 75-80 A; the inter-bead temperature is not lower than 200 DEG C; the welding direction between the beads is reciprocating bead-by-bead welding; and welding joints between the welding beads are staggered. The service life of the blades can be greatly prolonged.

The invention discloses a stellite spray welding process method, in particular to a valve disc multi-position plasma stellite spray welding process method, and belongs to the technical field of welding process methods. The method comprises the following steps that firstly, the to-be-spray-welded inner round face, the to-be-spray-welded inner conical face and the to-be-spray-welded outer conical face of a valve disc are subjected to plasma stellite spray welding; secondly, the valve disc is subjected to postwelding stress relief heat treatment for the first time; thirdly, the to-be-spray-welded outer end face, the to-be-spray-welded outer large round face, the to-be-spray-welded outer small round face and the like of the valve disc are subjected to plasma stellite spray welding; and fourthly, the valve disc is subjected to postwelding stress relief heat treatment for the second time. The process flow is simple, the working efficiency can be improved, the production cost is reduced, through reasonable welding and heat treatment process orders and in combination with matched welding process parameters, direct stellite spray welding on all the to-be-spray-welded faces of the valve disc can be performed, welding cracks can be avoided, the toughness of the heat affected zone is good, the weld seam dilution rate is low, and the weld seam pass percent is high.

The invention discloses a laser cladding coating for improving the water erosion resistance of brazed stellite and a preparation method. A coating is laser-cladded on the surface of a stellite substrate brazed on a steam turbine blade, the coating is composed of a continuous phase nickel-based alloy material and dispersion strengthening phase wolfram carbide particles, the WC particles are spherical, stress concentration caused by sharp corners is effectively eliminated, the coating cannot crack, wolfram oxide with certain thickness is arranged on the surfaces of the WC particles, excessive dissolution of a WC melted nickel-based alloy is avoided, optimum dispersion strengthening of a nickel-based alloy phase is achieved, the coating is prepared through the laser cladding technology, the efficiency is high, the operation is easy, and the prepared coating is dense, free of cracks and low in porosity. The laser cladding coating for improving the water erosion resistance of the brazed stellite and the preparation method of the laser cladding coating can be used for water-erosion-resistant coatings on the surfaces of blades of large nuclear steam turbines and thermal power steam turbines and manufacturing, repairing and re-manufacturing, the service performance of parts is effectively improved, and the service life of the parts is effectively prolonged.

The invention discloses a method for preparing a quasi-crystallized composite through laser processing. The method comprises the specific steps that a certain mass proportion of Stellite SF 12-NB-Mo mixed powder is dried and fully mixed, and argon is adopted as the protective gas; a laser, a coaxial powder feeder and a synchronous wire feeder are adopted for conducting laser melting deposition treatment on the surface of a titanium alloy, wherein according to process parameters, the laser power is 1.00-4.80 kW, the spot diameter is 0.3-4.0 mm, the laser beam scanning speed is 12-18 mm/s, the powder feeding rate is 6-32 g/min, the multichannel overlapping rate is 18-55%, and the wire feeding speed is 8-15 mm/s; and meanwhile, La2O3-coated TC11 wires are fed to the edge of a molten bath at a certain angle, and after the powder and the wires are subjected to laser processing at the same time, a laser melting deposition composite can be obtained. The laser coaxial powder feeding mode is adopted for melting a SiMn powder laser alloy to the surface of the composite, so that the quasi-crystallized composite is formed. By adoption of the method for preparing the quasi-crystallized composite through laser processing, the composite with the surface appearance and the microhardness remarkably improved can be obtained.

The invention discloses a concreting system for a thin-walled cylindrical part and a precision casting formation method. The concreting system comprises a wax tree formed by welding a sprue cup, a straight sprue, a horizontal sprue, an inner sprue and a casting together in sequence, wherein the wax tree is coated with a mould case. The precision casting formation method comprises the following steps: forming the mould case without a parting surface, coating the mould case, preheating the mould case, smelting and pouring, cleaning the casting, performing heat treatment, and the like. The precision casting formation method can replace the conventional widely-applied centrifugal casting forming method, mother alloy can be remarkably saved, the yield can be remarkably improved, the harsh requirements on equipment, environment and personnel can be reduced, the processing amount can be reduced, the cost is only 60% of that of the centrifugal casting, and as Stellite neck bush is high in consumption and multiple in variety each year, very considerable economic benefits are achieved.

The invention discloses iron base alloy powder for overlaying welding of the sealing surface of a high pressure valve. The iron base alloy powder comprises the following components with the weight portions of 18-24 percent of Cr, 4-6 percent of Mo, 13 percent of Ni, 4-5 percent of Si, 1-2 percent of B, equal to or less than 0.15 percent of C, and Fe for the rest. The beneficial effects of the invention are (1) low cost, (2) good technological properties and (3) high hardness. The invention adopts the iron base alloy powder to replace the cobalt base alloy powder. The price of the iron base alloy powder is much lower than the price of the cobalt base alloy powder. The iron base alloy powder can replace Stellite No. 6 cobalt base alloy powder, and has the advantages of low cost and high properties. The welding technology of the iron base alloy powder is more advanced than the welding technology of the Stellite No. 6 cobalt base alloy powder. The Stellite No. 6 cobalt base alloy powder needs to preheat the overlaying welding base before overlaying welding, or the welding seam will split open. The overlaying welding base of the invention does not need to be preheated. The iron base alloy powder has good overlaying welding properties, has simple technologies, and is easy to be operated. After being welded and cooled to room temperature, the hardness HRC of the iron base alloy powder is 39. The hardness under 560 centigrade in a furnace is higher than the hardness under room temperature. The iron base alloy powder has sedimentation and hardening functions.

The invention discloses a low-temperature ball valve, which comprises a valve body, a valve cap, valve seat assemblies, a ball body, a valve rod and a stationary shaft, wherein the valve body and the valve cap are respectively provided with a runner; the valve body and the valve cap are connected by a gasket, a stud and a nut; the ball body is arranged in the valve body; and two sides of the ball body are respectively provided with one valve seat assembly respectively connected with the insides of the valve body and the valve cap. The low-temperature ball valve is further provided with a driving device, wherein the driving device is connected with the upper part of the valve rod by a key, and the lower end of the valve rod is connected with the ball body. According to the low-temperature ball valve disclosed by the invention, a welding line for connecting the valve body and the valve seat adopts a full-automatic welding technology, and the valve body and the valve seat adopt the U-shaped welding line so as to eliminate a leaking point in the welding line for the valve body and the valve seat. The valve sealing surface adopts Stellite hard alloy, the surface is formed by rolling, and the service life of the valve is prolonged. The sealing surface adopts automatic grinding, and the goodness fit of the sealing surface is improved.

The present invention relates to a new process for vacuum induction surfacing hard alloy on seal component of valve and its improved equipment. Said invention adopts the following technical measures: optimizing surfacing process: regulating U-shaped groove depth and groove wall thickness of sealing surface of sealing component to be surfaced; adopting cheap Stellite 158D and Co-L alloy powder; optimizing technological parameters of surfacing current, surfacing temperature, vacuum degree and valve seat rotating speed; improving surfacing equipment: adding and welding connecting plate and cooling device of furnace cover cooling system; intrafurnace workpiece and induction coil flange sealed position adopt heat-insulating material; a reflective mirror is mounted in the sighting window position; and on the vacuum pipeline system a leakage-detecting interface is added.

The invention provides a three-eccentric metal hard sealing butterfly valve, mainly comprising a driving part and a body; the body mainly comprises a valve body, a valve rod, a valve flap and a sealing structure; the valve seat sealing surface of the valve body is surfacing-welded by a Stellite alloy layer; a sealing ring matched with the valve seat sealing surface is prepared by a whole dual-phase stainless steel material; the valve seat sealing surface and the sealing ring on the valve flap form a sealing pair; the valve flap mainly consists of a valve flap body, a pressing plate and a sealing ring which are combined with each other; the pressing plate closely presses the sealing ring on the valve flap body; the sealing between the sealing ring and the valve flap body is realized by a spring accumulation typed sealing ring under the sealing ring; the valve flap body and the center of the valve body are provided with a valve rod; a guiding liner is arranged between the valve rod and the valve body; the valve flap can carry out rotary motion at 90 DEG in the valve body under the driving of the valve rod; the three-eccentric metal hard sealing butterfly valve has reasonable and compact structure, convenient and flexible usage, small operation moment of the valve, long service life, avoiding maintenance, wide applicable range, good reliability and the like.