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46results about How to "Solve repair problems" patented technology

Gradient alloy material and method for laser strengthening of copper plate of crystallizer of continuous casting machine

The invention provides a gradient alloy material and method for laser strengthening of a copper plate of a crystallizer of a continuous casting machine. The method comprises the following steps: enabling transition of a nickel-based alloy material and a substrate on the working surface of a narrow chromium zirconium copper plate of the crystallizer by a laser cladding technology; and then cladding a special cobalt-based alloy material on the nickel-based alloy transition layer to form a new gradient alloy layer on the working surface of the narrow chromium zirconium copper plate of the crystallizer, wherein the gradient alloy layer is resistant to high temperature corrosion and wear resistant and is of an ultrafine and high-toughness metallographic structure. The cobalt-based alloy material is the novel cobalt-based alloy material prepared from the cobalt-based alloy by adding Hf, B and Si elements on the basis of satellite, and then properly lowering down the melting point of the alloy. Compared with the prior art, the gradient alloy material and method have the beneficial effects that the resistance to high-temperature corrosion and the wear resistance of the working surface of the narrow plate of the crystallizer are improved, the laser repair and reproduction of a crystallizer out of work are realized, and the use performance of the crystallizer can also be recovered and improved; in addition, the problem due to the repair of a chromium zirconium copper crystallizer out of work can be effectively solved; the quality of a casting blank is improved; the casting cost of steel per ton can be decreased.
Owner:鞍山煜宸科技有限公司

Structure type impeller breaker

InactiveCN101837312ANo prone castingNo processingGrain treatmentsImpellerWear resistant
The invention relates to a structure type impeller breaker, comprising a rotor; the structure type impeller breaker is characterized in that: the rotor comprises a bottom plate (1), a ring-shaped top plate (2), a material dividing cone (3) and a plurality of connection plates (4); the material dividing cone (3) is fixed on the bottom plate (1) by a fastening piece, the connection plates (4) are arranged between the bottom plate (1) and the ring-shaped top plate (2), and a material blowing opening (5) is formed between the adjacent connection plates (4); a discharging outlet protecting ring (6) is arranged at the center of the ring-shaped top plate (2), an upper protecting ring (7) is welded at the outer ring of the ring-shaped top plate (2), a lower protecting ring (8) is welded at the outer ring of the bottom plate (1), and a wear resistant material layer is arranged on the outer surface of the connection plate (4); a replaceable injection orifice lining plate (9) is arranged at the same sides of all material blowing openings (5), and an upper padding plate (13) and a lower padding plate (14) are respectively welded on the upper and lower surfaces of the material blowing opening (5). The structure type impeller breaker radically solves the difficult problem that a rotor wear-out part is hard to be used repeatedly after being worn out, a great amount of raw material can be saved and the cost is reduced.
Owner:NANJING ZHONGDA BUILDING MATERIAL EQUIP MFG

Intermediate casing ring repairing method

The invention relates to an intermediate casing ring repairing method, and belongs to the technical field of maintenance of a component of an aero-engine. A hanging ring and an intermediate casing body is connected through a threaded pin, the hanging ring cannot be directly disassembled when the repaired, so that cracks in the hanging ring cannot be directly subject to welding repair on the intermediate casing body under the limitation of a hanging ring material, a structure and positions of the cracks of the hanging ring, the intermediate casing body is directly deformed during welding repair, and the intermediate casing body can be scrapped under serious conditions. According to the intermediate casing ring repairing method, a problem that the traditional intermediate casing ring is difficult to repair, and the method of completely disassembling the hanging ring from the intermediate casing body is provided; the intermediate casing body is not influenced during disassembly of the hanging ring, the disassembled hanging ring is subject to welding repair outside the intermediate casing body, and then the welding-repaired hanging ring is accurately installed into the intermediate casing body, so that the repair of the hanging ring of the intermediate casing is realized, the scrapping of the intermediate casing is avoided, and repair cost is reduced at the same time.
Owner:SHENYANG LIMING AERO-ENGINE GROUP CORPORATION

Method for online repair of regenerative burner nozzle of heating furnace

The invention discloses a method for online repair of a regenerative burner nozzle of a heating furnace and belongs to the technical field of heating furnace maintenance. The method is used for online repair of the damaged regenerative burner nozzle of the heating furnace. According to the technical scheme, the shape and angle of the burner nozzle are designed according to the heating capacity of a regenerative burner; meanwhile, a burner internal mold provided with reinforcing ribs is arranged, an old nozzle of the heating furnace and a peripheral furnace wall are dismantled when the heating furnace is blown out, the burner internal mold is placed in the furnace wall, an external mold is erected on the outer side of the furnace wall, a discharging port is formed in the top of the external mold, and micro-expansion refractory castable is adopted for pouring; after demolding, the heating furnace can be used after being dried normally. By the adoption of the method, the damaged regenerative burner nozzle of the heating furnace can be repaired quickly, all furnace walls of the heating furnace do not need to be dismantled, heating furnace maintenance time is shortened, and the construction cost of the heating furnace is reduced; meanwhile, the heating capacity of the regenerative burner of the heating furnace can be adjusted, so that the heating furnace supplies heat more balanced and reasonable, and the heating capacity and temperature uniformity of the heating furnace are improved.
Owner:TANGSHAN IRON & STEEL GROUP

Guiding blade mold and design method for contraction thereof

The invention provides a guiding blade mold and a design method for contraction thereof. The method comprises the steps that: Step 1: a determined guiding blade mold is enlarged as a whole according to a contraction rate of chord lengths of an upper marginal plate and a lower marginal plate, and an enlarged guiding blade mold is obtained; and Step 2: the length of a blade body in the enlarged guiding blade mold and the length of the blade body after being enlarged according to the contraction rate thereof are compared; when the length of the blade body in the enlarged guiding blade mold is smaller than the length of the blade body after being enlarged according to the contraction rate thereof, the length of the blade body is first extended, reduced thickness of the upper marginal plate andthe lower marginal plate is caused at the same time, and then thickening treatment is conducted to the upper marginal plate and the lower marginal plate; when the length of the blade body in the enlarged guiding blade mold is larger than the length of the blade body after being enlarged according to the contraction rate thereof, the length of the blade body is first shortened, increased thicknessof the upper marginal plate and the lower marginal plate is caused at the same time, and then thickness reduction treatment is conducted to the upper marginal plate and the lower marginal plate; andtherefore, the design of contraction of the guiding blade mold is completed and manufacturing of the guiding blade mold is conducted.
Owner:AECC AVIATION POWER CO LTD

Shield tunnel pipe piece fracture blockage device and construction method

The invention discloses a shield tunnel pipe piece fracture blockage device. The device comprises an iron box, a reserved grouting pipe and rubber sleeves, wherein the iron box comprises a top plate,a pair of first side plates, a pair of second side plates and a base plate; the pair of the first side plates are relatively fixed on the two sides of the top plate; the pair of the second side platesare V-shaped and relatively fixed on the other two sides of the top plate; the base plate is reversely V-shaped and fixed on the bottom edges of the pair of the first side plates; multiple reserved grouting holes are symmetrically formed in the pair of the first side plates; a grouting hole is formed in the top plate; the iron box is made of a flexible steel piece; the reserved grouting pipe is in vertical sealing communication with the grouting hole; and multiple rubber sleeves are provided and sleeved at the outer periphery of the iron box for sealing and covering the multiple reserved grouting holes. The invention further discloses a shield tunnel pipe piece fracture blockage construction method. The device not only can achieve the pipe piece fracture blockage purpose, but also can form wedged bodies in pipe piece fractures to effectively reduce the blockage material falling risk.
Owner:CCCC SECOND HARBOR ENG

Two-stage unsupported construction method used for repairing damaged hydraulic concrete beams

The invention relates to a two-stage unsupported construction method used for repairing damaged hydraulic concrete beams, belonging to the technical field of civil engineering. The construction method comprises the following steps: a node slot hole is manufactured at the lower part of a beam base body; the two sides of the node slot hole of the beam base body are respectively provided with a pulling rod steel bar; a node member is poured at the node slot hole position; concrete which is corroded and damaged at the bottom part of the beam base body is chiseled off; the steel bars which are corroded seriously at the bottom part of the beam base body are removed and loosened and laminated parts are eliminated; the two sides of the bottom part of the beam base body are respectively provided with additional steel bars; and a concrete protective layer with the concave-shaped section is poured at the bottom part of the beam base body and covers the additional steel bars, the pulling rod steel bar and the node member which are built into a whole body with the beam base body. The construction method bears construction period load applied to the beam body by damaged concrete beams and a pulling rod system, and saves external supports. After the construction is completed, the pulling rod steel bar becomes a main stressed bar of the concrete beam, thus realizing that one object has two purposes, solving the difficulties on repairing the hydrostructure, and also greatly saving the engineering cost.
Owner:南京瑞迪建设科技有限公司
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