The invention provides a method for manufacturing a
terbium-
dysprosium-iron giant magnetostrictive
alloy based on three-dimensional photocuring molding, which comprises the following steps of: firstly, preparing three-dimensional photocuring molding
slurry, adopting photosensitive resin as a matrix, and matching with a
metal organic chelating agent containing
terbium-
dysprosium-iron giant magnetostrictive
alloy component to enhance the uniform distribution of
metal powder so as to ensure the printing precision and the material stability; secondly, the resin and the chelating agent are removed through heat treatment
degreasing, the
degreasing process is controlled by controlling the heating rate, and structural collapse is avoided;
decarburization is carried out in a low-
oxygen atmosphere, so that the purity of the
alloy is improved, and the
structural integrity before
sintering is ensured; then
reduction treatment is performed to improve the
structural stability and purity; and finally, high-temperature
sintering is carried out under the assistance of a
magnetic field,
grain orientation and
magnetic domain arrangement are optimized, and the magnetostrictive effect and the force-
magnetic energy conversion efficiency are improved. According to the method, three-dimensional
light curing forming and
magnetic field auxiliary heat treatment are combined, and the risk of structural damage in the printing process of the
terbium dysprosium iron giant magnetostrictive alloy is practically and effectively avoided.