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1082results about How to "Uniform deformation" patented technology

Clamp, device with clamp for testing mechanical property of hyper-elastic material and method

The invention relates to a device and a method for testing mechanical property of a hyper-elastic material. The device mainly comprises a reinforcing piece (4) at the end of a test piece and a test piece clamp, wherein the reinforcing piece (4) has a trapezoidal cross section; a clamping port of the clamp is an inclined surface; the reinforcing piece (4) is adhered to the end of the test piece and is arranged in the clamp, the inclined surface of the clamp tightly clamps the inclined surface of the reinforcing piece (4), and the clamp is self-locked in the tensioning process and is prevented from locally deforming. The device is applied to multiple stress-strain tests of the hyper-elastic material such as uniaxial tension, equally biaxial tension and planar tension (pure shear). Stress data is acquired by a data acquisition system of an electronic universal testing machine, and the strain data is acquired by a charge coupled device (CCD) image acquisition device. Due to the technical scheme, the clamping force is high when the tension is high in the process of tensioning the test piece, so that the test piece is uniformly stressed, more accurate testing data can be obtained, and the mechanical property parameters of the hyper-elastic material obtained accordingly are more reliable.
Owner:TSINGHUA UNIV

Technique for producing double-layer copper brazing steel tube for air-conditioner

InactiveCN101480671AAchieve uniform deformationGood deep drawing performanceFurnace typesHeat treatment process controlSteel tubeDecomposition
The invention relates to double-layer brazing steel-pipe production technology used for an air conditioner. A slitting double-side copperizing steel band made of low-carbon interstitial free (IF) steel is horizontally placed on a decoiling disc and is coiled and rolled on a forming machine in an angle of 720 DEG to form a double-layer curly brazing pipe barrel, the double-layer curly brazing pipe barrel is sent to a brazing furnace, decomposition protective gas NH3 is led to the brazing durance to braze, and a brazed double-layer curly brazing pipe is led to a closed cooling pipe internally filled with the decomposition protective gas NH3 to be cooled and then slowly cooled and further cooled; then the double-layer curly brazing pipe is directly sprayed by passivating liquid and then dried; finally, the double-layer curly brazing pipe is coiled by the reeling machine into a coil, conventional continuous acid copperization is carried out on the surface of the double-layer curly brazing pipe after annealing, and the inner wall of the double-layer curly brazing pipe is repeatedly washed by chloroform or carbon tetrachloride to obtain a double-layer copper-brazed steel pipe which meets the operating requirements. Furthermore, the double-layer copper-brazed steel pipe obtained from the production technology has the plastic strain ratio r of being more than 2.0, the strain hardening exponent n being more than 0.25, the specific elongation delta being more than 45 percent, and the yield strength deltas being less than 150MPa. Besides, the corrosion resisting time of a neutral salt spray (NSS) testing is more than 500h, and a corrosion resisting protective layer can not be damaged under the temperature between 700 DEG C and 900 DEG C.
Owner:芜湖源大管业有限公司

Method for rolling titanium and titanium alloy bar wire bar with three-roller type Y continuous rolling mill

The invention provides a method for rolling of titanium and titanium alloy bar and wire rod with three-roller Y continuous rolling mill. The technical proposal of the invention is as follows that the three-roller Y continuous rolling mill group is used for 6 to 18 pass continuous rolling of heated titanium and titanium alloy bar billet of phi50mm to form bar billet of 30 to 8mm (or hexagonal and triangular structure of 24 to 8mm) or rolling wire billet of phi20 to 8mm. by adopting the method, bar billet of phi50mm can be rolled into bar billet of phi30 to 8mm (or triangular and hexagonal structure) or rolling wire billet of phi20 to 8mm after heated for one time. Compared with the prior methods of multiple fire time casting, swaging, two-roller transverse-arrangement non-continuous rolling and two-roller longitudinal-arrangement continuous rolling, all of which are used for production of titanium and titanium alloy bar or rolling wire billet, the invention not only has the advantages of high efficiency, energy saving, low noise, small occupying and high precision of the size as well as good organization perforation of titanium and titanium alloy bar and wire rod, but also can produce triangular or hexagonal section and other allotype section.
Owner:XIAMEN HONGLU TUNGSTEN MOLYBDENUM IND CO LTD

Equal-passage variable-cross-section extruding mold and extrusion forming method for pipes

The invention relates to an equal-passage variable-cross-section extruding mold and an extrusion forming method for pipes. The equal-passage variable-cross-section extruding forming is adopted, so the extruding forming of the pipes is formed through the twisting shearing deformation and the upsetting deformation on the cross section, and the combination of various deformation modes in one extruding process is realized. The pipe walls are in a strong three-direction press stress state through being limited by die cavities and polyurethane foam filling agents, in the deformation stage of circle-ellipse-circle and ellipse twisting change, materials enter twisting shearing deformation zones of the metal transition regions, the material internal tissues generate rotation and shearing stress under the effect of the shearing stress, the orientation of the material tissue structure is caused, i.e. a new tissue structure is formed, and the material tissue structure under the same deformation degree is improved. The mold and the method have the advantages that deformation degree higher than that of the traditional forming process can be obtained, the strain distribution and the stress distribution inside the pipes are improved, residue casting tissues of the pipes can be favorably crushed, the forms and the distribution of inclusions are changed, and the internal tissue defects of the pipes are eliminated.
Owner:NORTHWESTERN POLYTECHNICAL UNIV

Method for manufacturing aluminium alloy rings with high performance and low residual stress

The invention discloses a method for manufacturing aluminium alloy rings with high performance and low residual stress, comprising the following technical steps: 1) calculating blank weight of forgings according to size and metal residual content of ring forgings; 2) calculating the diameter Phi and length L of aluminium alloy round ingots according to the volume constancy principle; 3) finishing the upsetting and cogging processes by using upper and lower recessed anvils, and preparing ring blank by shallow recessing and punching; 4) preparing rolling ring blank by using flat-die forging trestle broaching on the ring blank; 5) rolling out aluminium ring forgings with big diameter and thick wall by using a ring rolling mill; 6) carrying out solution heat treatment and high water temperature quenching, then carrying out axial cold compression and deformation, and finally finishing artificial aging heat treatment; and 7) carrying out crack detection on the ring by using ultrasonic according to the standard requirement, and carrying out sampling and mechanic performance detection on the main body of the ring complying with the standard requirement. The method has the advantages of high metal utilization rate, complete and uniform deformation from the surface to the core of the ring, high performance, low residual stress and the like.
Owner:SOUTHWEST ALUMINUM GRP

Cast ingot cogging forging technology for improving structure uniformity of forging stocks of titanium alloy

The invention discloses a cast ingot cogging forging technology for improving the structure uniformity of large-thickness forging stocks of titanium alloy. Cogging forging is carried out on the titanium alloy two heating times under the condition of the heating temperature of 1150 DEG C and 1100 DEG C; the titanium alloy is forged at a heating time under the condition of the heating temperature being 20-45 DEG C below the temperature of a beta phase transformation point; the titanium alloy is forged at a heating time under the condition of the heating temperature being 30-80 DEG C above the temperature of the beta phase transformation point; the titanium alloy is forged 2-5 heating times under the condition of the heating temperature being 20-45 DEG C below the temperature of the beta phase transformation point, and then the large-size titanium alloy forging stocks with the even structure are obtained. The cast ingot cogging forging technology is suitable for large cast ingot cogging and forging stock forging of titanium alloy of an alpha type or an alpha-beta type or an approximate-beta type, and requirements for manufacturing of large-size titanium alloy casting pieces or parts which are needed for manufacturing planes and have high requirements for structure temperature uniformity can be met.
Owner:AVIC BEIJING INST OF AERONAUTICAL MATERIALS

Device and method for producing metal composite sheet strips through corrugated-flat continuous rolling

The invention discloses a device and method for producing metal composite sheet strips through corrugated-flat continuous rolling. The method is characterized in that a base material steel coil and a composite material steel coil are uncoiled through uncoilers, cleaned through a cleaning device to remove oxide layers and then rolled into a composite sheet strip through a corrugated-flat cold continuous rolling unit, and the composite sheet strip is annealed through a continuous annealing device and then coiled to obtain a composite sheet coil. The corrugated-flat cold continuous rolling unit is composed of a double-roller corrugated rolling mill and a four-roller flat rolling unit. When double-layer sheet strips need to be produced, a roller system of the double-roller corrugated rolling mill comprises a corrugated roller and a flat roller, and the corrugated roller always makes contact with a large-deformation-resistance metal layer; when three-layer sheets need to be produced, the roller system of the double-roller corrugated rolling mill comprises two corrugated rollers, and the two corrugated rollers make contact with a large-deformation-resistance composite layer. In corrugation section dimensions, the corrugation depth is s, and the corrugation width is t; the thickness of the large-deformation-resistance metal layer is h0, i.e., s / h0=(0.1-10), and t=(10-20)s. By using the corrugated-flat cold continuous rolling unit, the problem that composite sheet strips buckle, crack and have large residual stress due to the difference of deformation resistances of dissimilar metals is solved, and the composite ratio is high.
Owner:TAIYUAN UNIVERSITY OF SCIENCE AND TECHNOLOGY

Processing method of fine-grain superplastic TA15 titanium alloy medium-thickness plate

The invention discloses a processing method of a fine-grain superplastic TA15 titanium alloy medium-thickness plate. The processing method comprises the following steps that 1, vacuum consumable arc melting is carried out to obtain a TA15 titanium alloy cast ingot; 2, after heat preservation, a primary forging stock is obtained through upsetting, drawing, cogging and forging; 3, after heat preservation, a second-stage forging stock is obtained through beta-phase region upsetting and drawing forging; 4, upsetting and drawing forging in an alpha + beta two-phase region is carried out to obtain afourth-stage forging stock; 5, a forge piece is obtained through upsetting, drawing and finish forging; 6, after heat preservation, a first-fire rolled plate blank is obtained through first-fire rolling; 7, after heat preservation, a second-fire rolled plate blank is obtained through second-fire rolling; and 8, the TA15 titanium alloy medium-thickness plate is obtained through annealing treatment. According to the processing method of the fine-grain superplastic TA15 titanium alloy medium-thickness plate, the corresponding deformation temperature is selected and combined with multi-heating-number large-deformation upsetting and drawing forging, so that the TA15 titanium alloy cast ingot with a coarse structure is crushed under the large deformation, driving force is provided for recrystallization, the grain refinement and homogenization degree is improved, and the fine-grain superplasticity TA15 titanium alloy medium-thickness plate is obtained.
Owner:NORTHWEST INSTITUTE FOR NON-FERROUS METAL RESEARCH

Hot impact extrusion process and device for large annular barrel type forged piece

The invention relates to a hot impact extrusion process and a device for a large annular barrel type forged piece, which belongs to the technical field of hot forming of a large hollow forged piece. The process comprises the following steps: firstly, an extrusion cushion is placed on a press platform; secondly, the blanks to be heated are put on the extrusion cushion; thirdly, an extrusion cylinder is sleeved on the extrusion cushion; fourthly, a profiling punch is applied with force so that a mold cavity is filled with the blanks; fifthly, the lubricant is added; sixthly, a solid punch is applied with force so that the blanks are extruded to the set position of the process; seventhly, a hollow punch is sleeved on the solid punch and applied with pressure, so that the blanks are extruded to the set positioned of the process; eighthly, the extrusion cushion is taken out and a bottom flushing drain cap is replaced; and ninthly, the core material at the bottom is flushed out through the hollow punch. The devices required for finishing the process comprise an extrusion cylinder, an extrusion cushion, a profiling punch, a solid punch, a hollow punch, a solid extension rod, a hollow extension rod and a bottom flushing drain cap. The invention solves the difficult problems existing in the large annular barrel forged piece of long process flow of free forging, more forging times and large reverse extrusion molding for die forging and improves the utilization ratio of the material and the molding quality of the forged piece.
Owner:NANJING DEV ADVANCED MFG

Rolling technology for stainless steel wire rod

The invention discloses a rolling technology for a stainless steel wire rod. The technology comprises the following technological steps of blank preparation, heating treatment and groove rolling. The stainless steel wire rod is rolled from rough to fine through rough rolling, intermediate rolling and secondary intermediate rolling; rough rolling comprises five rolling steps; according to the first rolling step, corner machining is carried out on a square billet; according to the second rolling step, the blank with the machined corner is machined to be in an oval shape; according to the third rolling step, the oval blank is machined to be in a round shape; according to the fourth rolling step, the round blank is machined to be in an oval shape; according to the fifth rolling step, the oval blank is machined to be in a round shape. Intermediate rolling comprises nine rolling steps; secondary intermediate rolling comprises five rolling steps. According to rough rolling, intermediate rolling and secondary intermediate rolling, the oval blank and the round blank are converted, and finally a semi-finished product with the round section is formed. When pre-finish rolling, finish rolling, spinning, controlled cooling, packaging and groove rolling are carried out, the square billet with the machined corner after the first rolling step is directly transited to be in the oval-round hole type, the deformation degree is even, defects are small, the size of the blank capable of being rolled is diversified, and the range of a rolled-out part is expanded.
Owner:WUXI XINGCHENG HUAXIN STEEL
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