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2898results about "Measuring devices" patented technology

Device and method for detecting and controlling tilting buckle head of band steel in rough rolling process

The invention discloses a device and a method for detecting and controlling the tilting buckle head of band steel in the rough rolling process. The actual head tilting or buckle head condition of the rolled band steel can be detected by using head tilting and buckling detectors arranged above roller beds and between the roller beds and then the rolling speeds of an upper roller and a lower roller for biting the band steel can be automatically adjusted when the next band steel is rolled, so that upper surface band steel and the lower surface band steel consistently extend and the aim of controlling the tilting buckle head of the band steel can be achieved, wherein the control belongs to the feedback control. According to the invention, the rolling speeds of the upper roller and the lower roller can be adjusted by detecting the actual head tilting or buckle head condition of the band steel, and the detection process is not influenced by logged water, fog, the roughness of the rollers, the elevation of a rolling line, the amplitude of rolling reduction, the thickness of the band steel, the rolling speed and other factors, so that the invention has high accuracy of controlling the tilting buckle head, effectively improves the rolling quality of steel plates and the operation safety of operators and reduces the labor intensity.
Owner:BAOSHAN IRON & STEEL CO LTD

Method for calculating and locating strip steel head of automatic stepping system of hot continuous rolling coiling machine

InactiveCN101722196AOvercome the shortcomings of being susceptible to various interferences on siteHigh degree of automationRoll mill control devicesMeasuring devicesHead positionEngineering
The embodiment of the invention provides a method for calculating and locating the strip steel head of an automatic stepping system of a hot continuous rolling coiling machine, comprising the following steps of: detecting whether the strip steel enters a pinch roll, wherein when the strip steel is detected to enter the pinch roll, the automatic stepping process begins, the head position of the strip steel is calculated according to the speed of a lower pinch roll; detecting the tension of a main drum, if the tension of the main drum is not established, the head position of the strip steel is continuously calculated according to the speed of a lower pinch roll, if the tension of the main drum is established, the head position of the strip steel is continuously calculated by using the momentary position of the strip steel head at the main drum at the tension establishing moment as a start point; detecting whether the set wrapping number of turns is finished, if the set wrapping number of turns is not finished, the head position of the strip steel is continuously calculated by using the head position of the strip steel at the tension establishing moment as a start point; if the set wrapping number of turns is finished, the automatic stepping process stops and the calculation for the head position of the strip steel is finished. The invention can effectively overcome the defects that an on-site hot metal detector and an optoelectronic detecting element are subject to various on-site interferences.
Owner:WUHAN IRON & STEEL (GROUP) CORP

Band steel deflection and floating quantity laser scanning detection method and deflection correction system

The invention discloses a band steel deflection and floating quantity laser scanning detection method, which comprises the following steps that: 1) a linear laser emitter is used for irradiating the band steel, and a laser linear light beam is formed on the band steel in the width direction; 2) a plane array image sensor arranged above the band steel is used for scanning the laser linear light beam in real time; 3) the scanned laser linear light beam is sent into a computer, and the computer determines the band steel edges according to the laser linear light beam; and 4) the band steel deflection quantity can be calculated according to the band steel edges determined by the computer at different moments, and simultaneously, the upwards and downwards floating quantity of the band steel canbe calculated according to the displacement quantity of the laser linear light beam in the length direction of the band steel. The band steel deflection and floating quantity laser scanning detectionmethod has the advantages that the cost is low, the detection precision is high, the real-time performance and the anti-jamming capability are high, the long-time stable operation can be realized in complicated environment, the band steel deflection automatic detection level is favorably improved, the installation and the maintenance of equipment are convenient, and the technical support is provided for the efficient production of the band steel.
Owner:CHONGQING UNIV

High-precision strip shape control prediction method for CVC (continuously variable crown) four-roll cold rolling mill

The invention relates to a high-precision strip shape control prediction method for a CVC (continuously variable crown) four-roll cold rolling mill. The high-precision strip shape control prediction method includes the steps: (1) building a strip shape prediction model for the CVC four-roll cold rolling mill; (2) determining parameters of the strip shape prediction model by means of regression; and (3) predicting a crown regulating domain of the CVC four-roll cold rolling mill in an online and real-time manner according to the regulating range of strip steel widths, roll radiuses, roll bending force and traversing positions under the condition of determined rolling force based on the strip shape prediction model. By the aid of the technical scheme, the strip shape prediction model is built, the secondary crown and the quaternary crown of a bearing roll gap can be accurately predicted, and the strip shape regulating capability of the rolling mill can be predicted in an online manner based on the strip shape prediction model. Besides, preset values of the roll bending force and roll shifting of the CVC four-roll cold rolling mill can be optimized, so that double waves or middle waves in a secondary wave form and edge and middle composite waves in a quaternary wave form can be effectively controlled, and the yield of a strip is improved.
Owner:WISDRI ENG & RES INC LTD

Calibration method for clearance between rolls of hot-rolling vertical rolls

InactiveCN102989792AProtective functionEliminate the problem of abnormal widthMetal rolling stand detailsMeasuring devicesStrip steelEngineering
The invention relates to a calibration method for clearance between rolls of hot-rolling vertical rolls, which mainly solves the technical problem that strip steel is deficient in quality because verticality and alignment to calibration of vertical rolls are not considered in current methods. The technical scheme is that the calibration method for clearance between rolls of hot-rolling vertical rolls comprises the steps of: 1, finding a rolling center line and marking; 2, additionally arranging two position marks on a transverse slipway of a hot-rolling vertical roll device, and marking the distance from the marks to the rolling center line as |ZB|; 3, hitting apertures on both sides of the vertical rolls to marked positions, wherein a roll block is inside a marking line and aligned with the marking line; 4, measuring the distance from the lower ends on both sides of the vertical rolls to the rolling center line, and marking the measuring point as a point A, the radius of the rolls as R / 2 and the distances from A to a vertical roll operating side and from A to a transmission side as |OA| and |DA|; 5, comparing the measured value |OA|+R / 2 on the operating side with |ZB|, wherein if the difference is in a precision range, the verticality is good, and if the difference is not in the precision range, the clearance between rolls on the operating side is adjusted so that the difference is in the precision control range; 6, adjusting the clearance between rolls on the transmission side by the adjusting method in the step 5; and 7, measuring the total aperture of the vertical rolls, inputting the measured values and calibrating the clearance between rolls of vertical rolls after adjusting the verticality and alignment.
Owner:SHANGHAI MEISHAN IRON & STEEL CO LTD

Controlled rolling and controlled cooling system for bars

ActiveCN103551403APrevent "overcooling"Large temperature difference in the axial directionTemperature control deviceWork treatment devicesProduction lineEngineering
A controlled rolling and controlled cooling system for bars comprises a first cooling section at the position of an outlet of an intermediate mill group, a machine cooling section of a finishing mill group, a second cooling section between the finishing mill group and a third flying shear, a third cooling section between the third flying shear and a cooling bed, a sensor module and a central control unit. The first cooling section, the second cooling section and the third cooling section respectively comprise one or a plurality of cooling lines arranged on a horizontal moving trolley and a bypass roll table, one cooling line or the bypass roll table can be selectively connected to a production line by horizontally moving the horizontal moving trolley, and every production line comprises one or a plurality of series connection coolers. Every cooler is connected to a water supply main pipe through one water supply branched pipe, control valves are arranged in the water supply branched pipes, and the coolers connected to the production lines are selected and used by opening and closing of the control valves. According to the controlled rolling and controlled cooling system, a plurality of cooling sections can be selected flexibly, the coolers in every cooling section can also be selectively used simultaneously, and accordingly the system not only is good in applicability, but also improves bar finished product performances.
Owner:CENT RES INST OF BUILDING & CONSTR CO LTD MCC GRP +1

Cold-rolled strip steel plate shape control system and method

ActiveCN102632085AEliminate technical issues that degrade qualityEliminate shape defectsMeasuring devicesProfile control deviceAutomatic controlTime delays
The invention discloses a cold-rolled strip steel plate shape control system and method. An advanced feedforward-feedback cooperative control architecture is adopted and after a plate shape automatic control system is put into on-line operation, plate shape variation and outlet plate shape real-time deflection caused by changes of convexity and rolling force are jointly calculated out by calculating links of the plate shape variation and the outlet plate shape real-time deflection which are caused by the changes of the convexity and the rolling force; and then an on-line regulation variable for control of a cold-rolled strip steel plate shape is calculated out at an optimal regulation variable calculating and amplitude limit processing link of a plate shape control mechanism. The time-delay influence of strip steel in transmission between a rolling mill and a plate shape gauge is eliminated and the precision for estimating the plate shape is ensured; and the technical problem of outlet plate shape quality variation caused by practical factors such as the convexity change and the rolling force fluctuation of supplied materials during the rolling process can be solved, so that the quality of cold-rolled strip steel products is enhanced remarkably.
Owner:惠州市南钢金属压延有限公司

Rolling device for preparing high-toughness high-formability magnesium alloy sheet strip coil

The invention relates to a rolling device for preparing a high-toughness high-formability magnesium alloy sheet strip coil and belongs to the field of metal material rolling. The rolling device provided by the invention comprises a rolling machine, an uncoiling machine, a left-right recoiling machine, a front online heating insulating device of the roll machine, a rear online heating insulating device of the roll machine, a straightening machine, a bending rectifying machine, a thickness measuring device, a steering tension roll, a guide roll, a roller heating and lubricating device and the like. In the invention, an online continuous heating device and an advanced PLC (programmable logic control) feedback control system are adopted, and continuous temperature control rolling on the magnesium alloy strip coil is realized. The rolling device provided by the invention has the advantages of uniform heating temperature, high heating efficiency and high temperature control accuracy, and high-quality thin wrought magnesium alloy strip coils are efficiently produced by virtue of a roller preheating insulating system, a technical lubricating system, a strip shape control system and a tension straightening device, thus the geometric quality and structure properties of rolled metal can meet operating requirements.
Owner:江苏永良镁业科技有限公司

Control method of lateral thick difference of cold-rolling strip steels

ActiveCN102029294AReal-time acquisition of lateral thickness fluctuationsTimely responseRoll force/gap control deviceMeasuring devicesStrip steelEngineering
The invention discloses a control method of the lateral thick difference of cold-rolling strip steels, which realizes the feedforward control of the lateral thick difference of the cold-rolling strip steels by detecting the shapes of the profiles of hot-rolling supplied materials in real time on the basis of a profiler configured on an inlet of a No.1 rack. The control method mainly comprises thefollowing steps of: (1) configuring a strip steel profile shape detector on the inlet of the No.1 rack of a cold-rolling mill, and detecting the shapes of the profiles of the hot-rolling supplied materials in real time; (2) calculating to obtain the characteristic value vectors of the profiles of the cold-rolling strip steels positioned on the inlet of the No.1 rack through the measured values ofthe shapes of the profiles of the hot-rolling supplied materials; (3) respectively determining the compensation amount of a working bending roll, an intermediate bending roll, a supporting tilting roll, an upper shifting roll, a lower shifting roll and an intermediate shifting roll of the No.1 rack according to the difference of the actual values of the characteristic vectors of the profiles of the cold-rolling strip steels positioned on the inlet of the No.1 rack and the target values of the characteristic vectors; and (4) when the lateral thick difference is output in a controlling way, adopting the actual distribution of the flatness of a roll gap outlet as a constraint condition. The invention can further enhance the quality of the cold-rolling strip steels of cold-rolling mill products and ensure the stability of a cold-rolling production process.
Owner:BAOSHAN IRON & STEEL CO LTD

Magnesium alloy plate rolling parameter monitoring and fault diagnosing system and method

The invention discloses a magnesium alloy plate rolling parameter monitoring and fault diagnosing system and method. The system is composed of a work roll monitoring module, a main motor monitoring module, a vibration and noise monitoring module, a rolling pressure monitoring module, a rolling temperature monitoring module, a roll gap interval monitoring module, a piece rolling speed monitoring module, a work roll way revolving speed monitoring module, a data processing module and a rolling mill, technological parameters such as rolling force and the rolling temperature and equipment parameters such as the motor current are monitored at the same time, the operating state of equipment is provided according to the parameters, and temperature prediction and fault diagnosis are conducted. Operating data of the equipment are recorded, a temperature monitoring model and a fault diagnosis model are completed, and an intelligent monitoring and diagnosing system with self-learning capacity is set up. A basis is provided for the design of the magnesium alloy rolling equipment, and the magnesium alloy plate rolling parameter monitoring and fault diagnosing system and method has guiding significance for the design of rolling equipment. The magnesium alloy plate rolling parameter monitoring and fault diagnosing system and method is strong in industrial applicability and has very good application prospects.
Owner:JILIN UNIV

Method for setting vertical roll gap by centering side guide plates, measuring width and correcting

The invention discloses a method for setting the vertical roll gap by centering side guide plates, measuring the width and correcting, comprising the following steps: receiving the size information of a steel plate by a secondary control system of a rolling mill, and calculating the pass plan, and judging whether a vertical column is used or not, wherein if the vertical column is used, the vertical-column pass process is carried out, and if the vertical column is not used, the non-vertical-column pass process is calculated. In the process of carrying out the vertical-column pass process, the width of the stretched and rolled steel plate is calculated, the steel plate is stretched and rolled according to the calculated width, and a side guide plate is centered. In the process of carrying out the non-vertical-column pass process, the width of the stretched and rolled steel plate is calculated, the steel plate is stretched and rolled according to the calculated width, and the side guide plate is centered, wherein in the process of centering the side plate, when the clamping force reaches the preset value, the opening degree of the side guide plate is measured and used as the actually-measured width, the actually-measured width is compared with the calculated width, and the vertical roll gap and the rolling force are adjusted according to the actually-measured width and the calculated width.
Owner:BAOSHAN IRON & STEEL CO LTD

Method suitable for width measurement and centering of rough rolling slab in hot rolling mill

The invention relates to a method suitable for width measurement and centering of a rough rolling slab in a hot rolling mill, which belongs to the technical filed of steeling rolling computer control. The method mainly comprises the following steps of: 1, controlling a left guide plate and a right guide plate to arrive holding positions; 2, controlling the left guide plate and the right guide plate to move towards the direction of a rolling central line synchronously until contacting and patting a blank plate; 3, when the contact pressures of the left guide plate and the right guide plate, and the blank plate reach a predetermined value; recording the distance between the left guide plate and the right guide plate and the blank plate; 4, taking the recorded distance value as an actual width measurement value of the blank plate which is used for performing on-line control on rolling parts including a vertical roller; and 5, controlling the left guide plate and the right guide plate to return to guide positions. By adopting the method of the invention, original side plates which only have a guiding effect can play a role in patting the blank plate and ensuring the blank plate to be centered, and can be used as a detection device for measuring the actual width of the blank plate accurately, so that an error action caused by data error is avoided and the performance of equipment is remarkably enhanced without adding equipment investment hardly.
Owner:SHANGHAI MEISHAN IRON & STEEL CO LTD

System and method for measuring and controlling heating temperature of edge of hot rolling slab

The invention relates to the field of edge heating of a hot rolling slab, in particular to a system and a method for measuring and controlling the heating temperature of an edge of a hot rolling slab. The system for measuring and controlling the heating temperature of the edge of the hot rolling slab comprises a temperature sensor group, an edge heating induction head, a heater power source, a data collector, a PLC (programmable logic controller) and an industrial control computer. The method for measuring and controlling the heating temperature of the edge of the hot rolling slab comprises the steps as follows: calculating and setting heating frequency and initial work power according to a parameter of an intermediate slab of an incoming material, and setting a target control temperature difference delta T of an intermediate blank at an induction head outlet; comparing the target temperature difference with an actually-measured outlet temperature difference, and judging whether power compensation is needed; and obtaining a power compensation value in combination of induction head inlet temperature difference data, adjusting output power of the heater power source, and completing control. According to the temperature differences of the edge and the middle of the intermediate blank before and after heating, the output power is controlled in real time, and measurement errors caused by outlet and inlet environments of the edge heater are eliminated, so that the control accuracy is improved greatly, and the product quality is increased.
Owner:BAOSHAN IRON & STEEL CO LTD

A high-performance cooper-coated aluminum rectangle section compound conductive bus bar and its making technology

ActiveCN101241778AMeet the requirements of multiple specificationsGreat widthSingle bars/rods/wires/strips conductorsMeasuring devicesCopperAluminum composites
The present invention provides a high-performance copper-clad aluminum cross section composite conductive bus-bar and the preparing technique thereof, and the invention relates to a rectangle-cross section bimetal composite material and the preparation thereof. The copper-clad aluminum rectangular cross section composite conductive bus-bar is compounded by the core-part aluminum and the coating layer copper. The area proportion of the coating copper layer is 15to 50 The technique comprises the following procedures: Adopting horizontal continuous casting for directly compounding and forming the copper-clad aluminum composite blank. Commonly flat-roller rolling and finish drawing-pulling the copper-clad aluminum blank according to requirement or rolling with the flat roller provided with a vertical roller, the range of the rolling speed is 3-50m / min, and the single-pass relative reduction is between 15and 40 The speed range of finish drawing-pulling is 1-20m / min and the single-pass cross section scalage is 10%. When the multiple-pass relative reduction is up to 70%, the low-temperature intermediate annealing is executed to the copper-clad aluminum composite conductive bus-bar. The annealing temperature is between 250 and 450 DEG C and the annealing time is between 0.5 and 3h. The annealed composite conductive bus-bar is executed with hole-form rolling or drawing. The invention not only can produce the high-performance copper-clad aluminum cross section composite conductive bus-bar, but also has the advantages of short process flow and high efficiency of the producing method.
Owner:UNIV OF SCI & TECH BEIJING

Micro-tension control system and method

ActiveCN103567230AGuaranteed tension control accuracyGeometry out-of-tolerance reductionMeasuring devicesTension/compression control deviceLoop controlClosed loop
The invention discloses a micro-tension control system and method. In the hot continuous rolling process, when a rolled piece enters a current machine frame and is stably bitten, the current machine frame is kept under speed control, speed control of main motors of machine frames on the upstream of the current machine frame is switched to constant torque control, on the basis, the torque and the rolling force of a main motor of the current machine frame are sampled to calculate the initial length of a rolling force arm, and the tension measurement calculating accuracy is improved. Each machine frame is provided with a pressure measuring head device to directly detect the rolling force, and consideration is given to the situation that the length of the rolling force arm is changed along with changes of the rolling force. Tension between the machine frames is obtained in real time through tension calculating models to form micro-tension closed-loop control to adjust the speeds of the machine frames so as to correct the tension deviations between the machine frames. As for a serial type universal rolling mill, the speed of the E machine frame serves as a standard, the rolling speed of the E machine frame is kept unchanged while speed set values of the other machine frames are adjusted, and real-time control is carried out on dynamic instantaneous values of the tension difference of the E machine frame before and after the adjustment process to guarantee micro-tension rolling of series universal rolling.
Owner:BERIS ENG & RES CORP

Method for rolling precision stainless steel strips with Sendzimir rolling mill

The invention discloses a method for rolling precision stainless steel strips with a Sendzimir rolling mill, which belongs to the field of stainless steel technology and steel rolling. In the method, a process regulation of rolling a strip with the thickness less than 0.3 mm is added on the basis of the prior rolling process regulations of a twenty high rolling mill; a computer system is adopted to perform control and rational roll system configuration so as to rationally assign the deformation rate of each pass and prevent the problems that strings of edge waves of the steel strip are drawn, or tension sides are ripped and broken, and string drawing easily occurs when the rolling mill is started; checking apparatuses, such as a thickness gauge, a plate shape gauge and the like, are corrected; and the surface conditions and the like of the rolled steel strip are checked in advance of two passes so as to comprehensively meet the requirements of producing the precision stainless steel strips of less than 0.3 mm. The method not only expands the rolling range of the twenty high Sendzimir rolling mill, but also can produce products with high value added and reduce investment cost of new precision rolling mills, and is good for producing and rolling the precision stainless steel strips with short time, higher speed and lower cost, and has great application and popularization values in the manufacturing industry.
Owner:SHANXI TAIGANG STAINLESS STEEL CO LTD
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