Patents
Literature
Patsnap Copilot is an intelligent assistant for R&D personnel, combined with Patent DNA, to facilitate innovative research.
Patsnap Copilot

1447 results about "Rolling speed" patented technology

Fine-grain roll-forming method for large annular piece made of high alloy steel

The invention relates to a fine-grain roll-forming method for a large annular piece made of high alloy steel. The method is characterized by mainly comprising the following steps of: (1) blanking; (2) heating, and preserving the temperature, namely heating a material section from room temperature to a set temperature line Accm with high plasticity and low deformation resistance in a heating furnace, and preserving the temperature for more than 2 hours; (3) forging, namely rounding and lengthening the material section sequentially, upsetting the material section for the first time, and lengthening; (4) returning into the furnace, heating, and preserving the temperature, namely returning the lengthened forged bar into the furnace, heating to the temperature which is 50 DEG C below the Accm line, and preserving the temperature for 0.5 to 1 hour; (5) making a blank, namely performing upsetting, punching, slug-stamping and end-face flattening on the hot-forged bar, and thus obtaining an annular piece blank; and (6) roll-forming, namely putting the obtained annular piece blank on an annular rolling machine for rolling, and controlling the rolling process according to three stages, namely pre-rolling, rolling and determining the diameter of a whole circle on the basis of the temperature and the rolling speed. The method has the characteristics of high production efficiency, low production cost and high product quality.
Owner:ZHANGJIAGANG HAILU ANNULAR FORGINGS +1

Device and method for detecting and controlling tilting buckle head of band steel in rough rolling process

The invention discloses a device and a method for detecting and controlling the tilting buckle head of band steel in the rough rolling process. The actual head tilting or buckle head condition of the rolled band steel can be detected by using head tilting and buckling detectors arranged above roller beds and between the roller beds and then the rolling speeds of an upper roller and a lower roller for biting the band steel can be automatically adjusted when the next band steel is rolled, so that upper surface band steel and the lower surface band steel consistently extend and the aim of controlling the tilting buckle head of the band steel can be achieved, wherein the control belongs to the feedback control. According to the invention, the rolling speeds of the upper roller and the lower roller can be adjusted by detecting the actual head tilting or buckle head condition of the band steel, and the detection process is not influenced by logged water, fog, the roughness of the rollers, the elevation of a rolling line, the amplitude of rolling reduction, the thickness of the band steel, the rolling speed and other factors, so that the invention has high accuracy of controlling the tilting buckle head, effectively improves the rolling quality of steel plates and the operation safety of operators and reduces the labor intensity.
Owner:BAOSHAN IRON & STEEL CO LTD

A copper adulterated aluminum complex flat line and its making method

The invention relates to a copper-clad aluminum composite flat wire and a preparation method thereof, relating to bimetal layered composite materials. The copper-clad aluminum composite flat wire is formed by composition of sandwich layer aluminum and clad copper, and the area ratio of the copper clad is 15 percent to 40 percent. The preparation steps are as follows: copper-clad aluminum composite blanks are directly compounded and formed by adoption of horizontal continuous casting; multi-pass groove rolling and/or multi-pass drawing is performed on the copper-clad aluminum blanks as required; the rolling speed of 3 to 60 meters per minute is adopted, and the single-pass relative percent reduction is 20 percent to 40 percent; or the drawing speed of 2 to 30 meters per minute is adopted, and the single-pass section scalage is 10 percent to 25 percent; under the condition of multi-pass processing and that the overall section scalage of the copper-clad aluminum composite materials reaches 75 percent to 95 percent, low-temperature intermediate annealing is performed on the copper-clad aluminum composite materials; the annealing temperature is 200 to 450 DEG C; the annealing time is 0.5 to 2 hours; the blanks after annealing are rolled or drawn further, and the copper-clad aluminum composite flat wire with required section shape and size is prepared. The invention not only can prepare the high performance copper-clad aluminum composite flat wire but also has high production efficiency.
Owner:UNIV OF SCI & TECH BEIJING

Control method for periodic variable-thickness strip rolling speed

The invention discloses a control method for a periodic variable-thickness strip rolling speed, and belongs to the technical field of rolling. The control method comprises horizontal rolling speed control and the vertical rolling speed control of a roller, wherein the horizontal rolling speed control is performed in a way that: a thick region of a strip is rolled at a thick region rolling speed; the rolling speed starts to decrease at a near point A of a transition region and decreases to VB at a starting point B of the transition region; at the transition region, the horizontal rolling speed at the transition region is calculated according to a transition region curvilinear equation and a second flow equivalence principle; and the rolling speed starts to increase after an end point C of the transition region and increases to a thin region rolling speed at a far point D of the transition point to start to roll a thin region; the vertical rolling speed control of the roller is performed in the way that: the vertical rolling speed of the roller is 0 when the thick region of the strip is rolled; after the thick region is rolled and a rolled piece reaches the starting point B of the transition region, the roller starts downward pressing, and the vertical rolling speed of the transition region is Vdy(x); the Vdy(x) starts to decrease after reaching a maximum point Q1 and decreases to 0 at the end point C of the transition region; and the steps are repeated periodically.
Owner:SHENYANG DONGBAO HAIXING METAL MATERIAL TECH

Emulsified liquid flow dynamic and comprehensive optimization setting method suitable for cold continuous rolling unit

The invention relates to an emulsified liquid flow dynamic and comprehensive optimization setting method suitable for a cold continuous rolling unit. The method mainly comprises the following steps that (1) parameters are collected; (2) initial values, optimizing step sizes and middle process parameters are set; (3) the flow and the optimizing step sizes of emulsified liquid of a No.2 rack, a No.3 rack, a No.4 rack and a No.5 rack are defined; (4) cooling capacity coefficients of the emulsified liquid of the racks are calculated; (5) the theoretical optimal flow of the racks at the steady rolling speed is calculated; (6) the total flow of the emulsified liquid of the racks is calculated; (7) an emulsified liquid flow dynamic and comprehensive optimization objective function is calculated; (8) the optimal flow of the emulsified liquid of the racks is output; and (9) distribution of the flow of the emulsified liquid of the racks at the new rolling speed is completed till distribution of all the flow is completed. According to the method, the problems that due to fixed distribution of the flow of the emulsified liquid between the racks, the rolling pressure is increased abnormally, and the rolling pressure is inverted are avoided; the cooling capacity of the emulsified liquid is given full play, and the cooling capacity of the emulsified liquid of the racks is more uniform; and the production stability is improved.
Owner:唐山市榕泽钢铁加工有限公司

Magnesium alloy plate rolling parameter monitoring and fault diagnosing system and method

The invention discloses a magnesium alloy plate rolling parameter monitoring and fault diagnosing system and method. The system is composed of a work roll monitoring module, a main motor monitoring module, a vibration and noise monitoring module, a rolling pressure monitoring module, a rolling temperature monitoring module, a roll gap interval monitoring module, a piece rolling speed monitoring module, a work roll way revolving speed monitoring module, a data processing module and a rolling mill, technological parameters such as rolling force and the rolling temperature and equipment parameters such as the motor current are monitored at the same time, the operating state of equipment is provided according to the parameters, and temperature prediction and fault diagnosis are conducted. Operating data of the equipment are recorded, a temperature monitoring model and a fault diagnosis model are completed, and an intelligent monitoring and diagnosing system with self-learning capacity is set up. A basis is provided for the design of the magnesium alloy rolling equipment, and the magnesium alloy plate rolling parameter monitoring and fault diagnosing system and method has guiding significance for the design of rolling equipment. The magnesium alloy plate rolling parameter monitoring and fault diagnosing system and method is strong in industrial applicability and has very good application prospects.
Owner:JILIN UNIV

Double-roller casting rolling-hot continuous rolling method and equipment

The invention provides a method and device for double-roller cast rolling-thermal tandem rolling, which are a method and device for producing aluminum and aluminum alloy plate blank. By using the method, thick cast rolling plate blank can be produced, and coiled material with quality corresponding to that of thermal rolling plate is produced by large rolling amount of thermal rolling, transmitting and coiling. The invention provides a method and device for producing aluminum and aluminum alloy coiled material with high efficiency and greatly improved property by modification aiming at shortcoming of limited cooling space and cooling intensity of the double-roller cast rolling mill in prior art. The invented device enlarges the cast rolling space of the cast rolling mill in prior art with 1.8-4.0 times, enlarges the roller gap thereof with 1.5-2.5 times, enhances the cast rolling speed thereof with 1.5-3.0 times, cast rolls the casting blank continuously with a temperature ranging from 310 DEC C to 510 DEG C, and the integral processing amount is controlled in the range of 40-85, thereby the yield, size accuracy and mechanical property are greatly improved, and the product range is enlarged. The invented device is: inclination angle adjustable off-centering reducing double-roller cast rolling-thermal tandem rolling- cutting-coiling production line.
Owner:张明

Optimal setting method for relationship curve of emulsion flow and rolling speed in cold rolling process

Provided is an optimal setting method for the relationship curve of the emulsion flow and the rolling speed in the cold rolling process. The method mainly comprises the following steps: 1, collecting main equipment and process parameters of a cold rolling unit; 2, defining the process parameters involved in the optimization process of the emulsion flow; 3, calculating the roll bending force of a rack working roll; 4, initializing the emulsion flow coefficient; 5, calculating the set value of the emulsion flow corresponding to Vi; 6, calculating the friction coefficient mui corresponding to Vi; 7, calculating the rolling pressure, slipping factor and thermal slipping injury index corresponding to Vi; 8, solving the objective function; 9, outputting the best emulsion flow coefficient, and determining the relationship curve of the best emulsion flow and speed. The method has the advantages that the overall fluctuation rate and the maximum fluctuation rate of the rolling pressure can be kept smaller during the speed-up and speed-down process, and it is ensured that the slipping and thermal slipping defects are prevented from occurring in the rolling process, thus the surface quality and the strip shape control precision of strip steels are improved.
Owner:YANSHAN UNIV

A high-performance cooper-coated aluminum rectangle section compound conductive bus bar and its making technology

ActiveCN101241778AMeet the requirements of multiple specificationsGreat widthSingle bars/rods/wires/strips conductorsMeasuring devicesCopperAluminum composites
The present invention provides a high-performance copper-clad aluminum cross section composite conductive bus-bar and the preparing technique thereof, and the invention relates to a rectangle-cross section bimetal composite material and the preparation thereof. The copper-clad aluminum rectangular cross section composite conductive bus-bar is compounded by the core-part aluminum and the coating layer copper. The area proportion of the coating copper layer is 15to 50 The technique comprises the following procedures: Adopting horizontal continuous casting for directly compounding and forming the copper-clad aluminum composite blank. Commonly flat-roller rolling and finish drawing-pulling the copper-clad aluminum blank according to requirement or rolling with the flat roller provided with a vertical roller, the range of the rolling speed is 3-50m / min, and the single-pass relative reduction is between 15and 40 The speed range of finish drawing-pulling is 1-20m / min and the single-pass cross section scalage is 10%. When the multiple-pass relative reduction is up to 70%, the low-temperature intermediate annealing is executed to the copper-clad aluminum composite conductive bus-bar. The annealing temperature is between 250 and 450 DEG C and the annealing time is between 0.5 and 3h. The annealed composite conductive bus-bar is executed with hole-form rolling or drawing. The invention not only can produce the high-performance copper-clad aluminum cross section composite conductive bus-bar, but also has the advantages of short process flow and high efficiency of the producing method.
Owner:UNIV OF SCI & TECH BEIJING

Micro-tension control system and method

ActiveCN103567230AGuaranteed tension control accuracyGeometry out-of-tolerance reductionMeasuring devicesTension/compression control deviceLoop controlClosed loop
The invention discloses a micro-tension control system and method. In the hot continuous rolling process, when a rolled piece enters a current machine frame and is stably bitten, the current machine frame is kept under speed control, speed control of main motors of machine frames on the upstream of the current machine frame is switched to constant torque control, on the basis, the torque and the rolling force of a main motor of the current machine frame are sampled to calculate the initial length of a rolling force arm, and the tension measurement calculating accuracy is improved. Each machine frame is provided with a pressure measuring head device to directly detect the rolling force, and consideration is given to the situation that the length of the rolling force arm is changed along with changes of the rolling force. Tension between the machine frames is obtained in real time through tension calculating models to form micro-tension closed-loop control to adjust the speeds of the machine frames so as to correct the tension deviations between the machine frames. As for a serial type universal rolling mill, the speed of the E machine frame serves as a standard, the rolling speed of the E machine frame is kept unchanged while speed set values of the other machine frames are adjusted, and real-time control is carried out on dynamic instantaneous values of the tension difference of the E machine frame before and after the adjustment process to guarantee micro-tension rolling of series universal rolling.
Owner:BERIS ENG & RES CORP

Production technology of spring steel 60Si2Mn hot-rolled wire rod for automotive suspension

The invention discloses a production technology of a spring steel 60Si2Mn hot-rolled wire rod for an automotive suspension. The production technology comprises the steps of a hot metal pretreatment working procedure, a converter smelting working procedure, an LF refining working procedure, an RH vacuum treatment working procedure, a continuous casting working procedure, a cogging working procedure, an ingot blank polishing working procedure and a wire rod rolling working procedure. According to the production technology, the generation of AL2O3 inclusion is controlled from the source by meansof hot metal pretreatment desulfurization, silicon iron deoxygenation, silicon carbide diffusion deoxygenation and wollastonite and active lime slag formation; by the adoption of special carburant andspecial silicon iron, the content of nitrogen and the content of titanium in steel are controlled, argon protection in the whole process and the sufficient standing time are adopted, the situation that the inclusion fully and upwards floats is guaranteed, and D and Ds inclusion in the molten steel is controlled; by means of large ladle slag detection and special covering slag, the phenomenon thatthe molten steel is subjected to secondary pollution can be completely eradicated, and a good effect of thermal-insulating adsorption of the inclusion can be achieved; by means of the stir and soft press operation of a large rectangular blank crystallizer, the internal quality of an ingot blank is ensured; and in the rolling process, due to the optimization of the rolling speed and the control over the rolling temperature, the structure and the performance of a finished product are guaranteed.
Owner:HANDAN IRON & STEEL GROUP +1

Method for producing metallic titanium plate using medium-wide strip hot rolling machine set

The invention discloses a method for producing a metallic titanium plate by adopting a medium-wide band heat rolling set. The method comprises the following steps: heating a titanium plate blank with a thickness of between 50 and 90 millimeters in a roller-hearth type soaking furnace to between 800 and 1,000 DEG C, controlling inlet temperature of the titanium plate blank entering the medium-wide band heat rolling set at a temperature of between 800 and 950 DEG C, controlling process temperature to between 700 and 950 DEG C, and keeping final rolling temperature at a temperature of between 700 and 800 DEG C after fine rolling for seven times; and well controlling roll gap width, depressing rate, roll force and roll (rolling) speed of each stander of the heat rolling set, controlling the rolling speed of the titanium plate rolled by the tail stander of the heat rolling set at between 4.0 and 8.0 meters per second, and coiling the titanium plate by a coiling machine after cooling the titanium plate by water, wherein the coiling temperature is between 550 and 680 DEG C. The method uses a CSP production line to produce the non-ferrous metallic titanium plate (coil) for domestic initiation, and has extremely great economic and social benefits.
Owner:湖南湘投金天钛金属股份有限公司 +1

Device for suppressing vibration of rolling mill

The invention belongs to the field of signal detection and automation control of rolling mills, and relates to a device for suppressing vibration of a rolling mill. The device for suppressing the vibration of the rolling mill is characterized by comprising a rolling mill vibration signal source, a vibration suppression signal generator, a vibration suppression actuating unit and the rolling mill, wherein the rolling mill vibration signal source is composed of rolling mill torsion vibration signals, rolling speed signals, rolling mill vertical vibration signals and rolling pressure signals, the vibration suppression signal generator is composed of a signal input module, a filter processing module, a phase recognition module, a vibration suppression signal module and a signal output module, and the vibration suppression actuating unit is composed of a main drive speed setter and a hydraulic roll gap setter. The device for suppressing the vibration of the rolling mill has the advantages that vibration suppression damping signals are generated by the vibration suppression signal generator according to the rolling mill vibration signal source and sent to the main drive speed setter and the hydraulic roll gap setter of the vibration suppression actuating unit so as to participate in control of the rolling mill to reduce the vibration energy of the rolling mill, so that the rolling mill can be prevented from vibrating severely, chatter marks on a roller and the surfaces of strips are eliminated, and therefore the surface quality of products is improved, and the on-line service life of the roller is prolonged.
Owner:UNIV OF SCI & TECH BEIJING

Method for setting concentration of emulsion in rolling of five-rack cold continuous rolling unit extremely thin band

The invention discloses a method for setting concentration of emulsion in rolling of a five-rack cold continuous rolling unit extremely thin band. The method includes the following steps: (1) collecting characteristic parameters of main devices of a unit and to-be-rolled bands, main rolling process parameters and process lubricating system parameters, (2) defining related process parameters, (3) computing roll bending force and the roll channeling amount, (4) assigning related search process parameters, (6) computing concentration process parameters, (6) computing the search process speed of the highest rolling speed, (7) computing friction coefficients of various racks under the current condition, (8) computing rolling force, rolling power, slip factors, heat slip damage indexes and vibration coefficients of the various racks under the current condition, (9) computing heat convexity degrees of working rollers of the various racks, (10) computing an exit plate shape and the pressing width, and (11) obtaining and outputting the optimum proportion concentration. The steps are executed by a computer. According to the method, the rolling speed can be quickened, the rolling efficiency can be guaranteed, slip, heat slip damage and vibration are avoided, and it is guaranteed that the exit plate shape of the final rack and the pressing width of the roller ends of the working rollers are the smallest.
Owner:唐山扬邦钢铁技术研究院有限公司

Steel with excellent processing performance for gardening tool and production method thereof

The invention discloses steel with excellent processing performances for a gardening tool and a production method thereof. The steel comprises the following components of, by weight, 0.45%-0.65% of C,0.1%-0.40% of Si, 0.5%-1.5% of Mn, 0.1%-0.5% of Cr, 0.02%-0.05% of Al, less than or equal to 0.4% of Ni, less than or equal to 0.5% of Cu, less than or equal to 0.020% of P, less than or equal to 0.010% of S and the balance Fe and inevitable impurities. The production method comprises the following steps that deoxidation is carried out by adopting Al, and time of argon blowing in tundish is larger than or equal to 10 minutes, the casting superheat degree is less than or equal to 25 DEG C, the thickness of a casting blank is 130-200 mm; charing temperature of the casting blank is larger than or equal to 500 DEG C; heating temperature is 1100-1200 DEG C, the temperature is kept for 2-5 hours, the rolling speed is 5-15 m per second, rolling start temperature is larger than or equal to 1080 DEG C, and rolling finish temperature is larger than or equal to 920 DEG C; and the cold speed is less than or equal to 20 DEG C per second, the casting blank is coiled at the temperature of 650-730 DEG C, then is put into a slow cooling pit for heat preservation and slow cooling for more than or equal to 48 hours, is cooled to below 200 DEG C, and then is air-cooled to the room temperature. According to steel with the excellent processing performances for the gardening tool and the production method thereof, the steel plate has excellent formability and wear resistance.
Owner:ANGANG STEEL CO LTD

Device and method for shortening continuous tapping time interval of rolled steel production line

ActiveCN106670241ANo false signalAvoid sensor placement challengesRoll mill control devicesMetal rolling arrangementsProduction lineLow speed
The invention discloses a device and a method for shortening a continuous tapping time interval of a rolled steel production line, belongs to the technical field of rolled steel production line equipment and processes, and is used for shortening the continuous tapping time interval of the rolled steel production line. A heat metal detector is placed in front of a first rolling mill from the center line of a roller of the first rolling mill by a length of a whole section of steel blank; and steel tail signals monitored by the heat metal detector are used for replacing steel containing signals when engaging in the rolling mill. When the head part of the latter steel blank is rightly engaged in the first rolling mill, an alternating-current main motor of the first rolling mill starts to decelerate. The reasonable steel separation distance is guaranteed by dint of the continuously quickened rolling speed of a downstream frame, the low-speed continuous time and the low-speed rate setting. The safe steel separation is realized by using the first rolling mill as a steel separation point, so that the normal operation of subsequent key equipment is guaranteed, and the effects of shortening the steel blank rolling interval time, improving the production efficiency and largely reducing the energy consumption are achieved under the precondition of not influencing the production process.
Owner:张家口宣钢机电工程有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products