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166results about How to "Increase rolling speed" patented technology

Method for setting concentration of emulsion in rolling of five-rack cold continuous rolling unit extremely thin band

The invention discloses a method for setting concentration of emulsion in rolling of a five-rack cold continuous rolling unit extremely thin band. The method includes the following steps: (1) collecting characteristic parameters of main devices of a unit and to-be-rolled bands, main rolling process parameters and process lubricating system parameters, (2) defining related process parameters, (3) computing roll bending force and the roll channeling amount, (4) assigning related search process parameters, (6) computing concentration process parameters, (6) computing the search process speed of the highest rolling speed, (7) computing friction coefficients of various racks under the current condition, (8) computing rolling force, rolling power, slip factors, heat slip damage indexes and vibration coefficients of the various racks under the current condition, (9) computing heat convexity degrees of working rollers of the various racks, (10) computing an exit plate shape and the pressing width, and (11) obtaining and outputting the optimum proportion concentration. The steps are executed by a computer. According to the method, the rolling speed can be quickened, the rolling efficiency can be guaranteed, slip, heat slip damage and vibration are avoided, and it is guaranteed that the exit plate shape of the final rack and the pressing width of the roller ends of the working rollers are the smallest.
Owner:唐山扬邦钢铁技术研究院有限公司

Production method for double-zero aluminum foil

ActiveCN103785800ASmall grain sizeSurface streaks are reduced and reducedMetal rolling arrangementsAluminum foilUltimate tensile strength
The invention discloses a production method for a double-zero aluminum foil. The production method includes subjecting an aluminum-alloy molten mass to cast rolling to produce a cast rolling coil with the thickness of 6.5-8.0mm after degassing and deslagging, subjecting the cast rolling coil to first cold rolling to produce an aluminum coil with the thickness of 2.0-3.0mm, performing first heat treatment on the aluminum coil subjected to the first cold rolling at the temperature of 450-550 DEG C for 15-20 hours, subjecting the aluminum coil subjected to the first heat treatment to second cold rolling to produce an aluminum coil with the thickness of 0.6-0.8mm, and performing second heat treatment on the aluminum coil subjected to the second cold rolling at the temperature of 300-380 DEG C for 6-12 hours; subjecting the aluminum coil subjected to the second heat treatment to third cold rolling to produce an aluminum coil with the thickness of 0.05-0.1mm, heating the aluminum coil to the aluminum-foil recrystallization critical temperature of 250-310 DEG C, keeping the aluminum coil at the temperature for 5-10 hours, and subjecting an aluminum foil to fourth cold rolling to produce the double-zero aluminum foil with the thickness of 0.006-0.009mm. The double-zero aluminum foil produced by the production method has tensile strength of more than 95Mpa, ductility of more than 3.1%, small blank grain size, few surface stripes, few needle holes and stable quality.
Owner:LUOYANG WANJI ALUMINUM PROCESSING CO LTD

Aluminum cold-rolling mill rolling schedule generation method based on material states and parameter curves

The invention relates to an aluminum cold-rolling mill rolling schedule generation method based on material states and parameter curves. The method includes determining intermediate annealing process parameters in a rolling schedule in terms of a material finished product state according to raw materials and finished product parameter requirements of aluminum rolls, determining process parameters such as the times of rolling passes, thickness of each pass and rolling speed according to the parameter curves, then calculating rolling schedule control parameters according to a mathematical model, and checking and correcting according to mechanical parameters of a unit so as to automatically generate the rolling schedule of the aluminum rolls. According to the method, after finished product definition and parameter curves of a certain material are determined according to process requirements and empirical data, automatic rolling schedule generation aiming for aluminum rolls made of the material and in various dimensions can be realized, maintenance and extension according to materials are facilitated, and a systematized rolling schedule generation technique is formed.
Owner:CHINA NON-FERROUS METALS PROCESSING TECH CO LTD

Hot-rolled edge quality control method for low-temperature and high-magnetic-inductance oriented silicon steel

The invention discloses a hot-rolled edge quality control method for low-temperature and high-magnetic-inductance oriented silicon steel. The control method comprises the steps of in the process of heating the low-temperature and high-magnetic-inductance oriented silicon steel by a heating furnace high-temperature section, controlling an air-fuel ratio of an upper secondary heating section to an upper soaking section of the low-temperature and high-magnetic-inductance oriented silicon steel to be less than or equal to a first preset value, and controlling an air-fuel ratio of a lower secondaryheating section to a lower soaking section of the low-temperature high-magnetic-inductance oriented silicon steel to be less than or equal to a second preset value, wherein the first preset value isgreater than the second preset value; reducing the temperature of the heating furnace high-temperature section by 10-20 DEGC; and performing three pass of rough rolling on the low-temperature and high-magnetic-inductance oriented silicon steel by a first vertical roll and a second vertical roll, wherein the rolling speed in each pass in rough rolling is controlled at 2.6-4.8 m / s, and the best slope matching speed and backward slip coefficient between the vertical rollers E2 and R2 in each pass. The hot-rolled edge quality control method solves the technical problem of high occurrence rate of 'cake brittleness' defect at the edge of the strip.
Owner:武汉钢铁有限公司

Production device of high-strength fine-grain hot rolled ribbed steel bars and production process thereof

ActiveCN102179403AGood for low temperature rollingFacilitate the realization of low temperature rollingTemperature control deviceMetal rolling arrangementsThermal insulationRebar
The invention discloses a production device of high-strength fine-grain hot rolled ribbed steel bars, which comprises a blank pretreatment unit, a low-temperature isothermal fast rolling unit and a finished product treatment unit, wherein the number of the low-temperature isothermal fast rolling unit is at least 1, the production device comprises a continuous rolling machine set and a head-shedding, thermal insulation and heat compensation roller way device arranged after the continuous rolling machine set, the continuous rolling machine set is used for performing low-temperature isothermal fast large-deformation rolling on a rolled piece by the low-temperature isothermal fast rolling unit, then the head-shedding, thermal insulation and heat compensation roller way device is used for thermal insulation and heat compensation, temperature control large-deformation rolling can be continuously performed according to needs, and the temperature of the whole rolling process is controlled at 750-950 DEG C. Not only continuous casting and direct heat transfer rolling can be realized, and energy consumption can be reduced, but also low-temperature isothermal rolling, temperature control rolling and large-deformation rolling can be realized, crystal grains are further fined, and the product performances are improved. In addition, through temperature control cooling, cooling recovery and other means, rolling temperature of the rolled piece in all the units can be controlled, the uniform temperature of the cross section of the rolled piece is ensured, and the fining of the grains is also ensured.
Owner:CISDI ENG CO LTD

Cold continuous rolling mill starting control optimization method and device

The invention provides a cold continuous rolling mill starting control optimization method and device. The method comprises the following steps that a first rolling force parameter corresponding to strip steel with the target thickness is set for a rolling mill according to the strip steel with the target thickness needing to be rolled; rolling mill starting is carried out according to a preset initial rolling force parameter and the first rolling force parameter; according to tension data between adjacent machine frames of the rolling mill and a preset first judgment condition, a second rolling force parameter is obtained; when the thickness of the strip steel at an outlet of each machine frame in the rolling mill meets a second judgment condition, the rolling speed of the rolling mill isincreased; and then, the roll bending force of a working roller and a middle roller of the tail machine frame of the rolling mill is adjusted until the deviation between the thickness of the strip steel at the outlet of the tail machine frame and the target thickness meets a preset error condition, and a final rolling force parameter is obtained according to the second rolling force parameter andthe parameter which is being used by the rolling mill. According to the method and the device, the control precision of the rolling mill can be greatly improved, and the success rate of starting rawmaterial plates of new type of steel is improved.
Owner:SHOUGANG ZHIXIN QIAN AN ELECTROMAGNETIC MATERIALS CO LTD

Rolling method for specially-shaped alloy steel ring part with section containing suddenly-changing curve

The invention discloses a rolling method for a specially-shaped alloy steel ring part with a section containing a suddenly-changing curve. The rolling method for the specially-shaped alloy steel ringpart with the section containing the suddenly-changing curve comprises the following steps: blanking to obtain an initial blank; preparing a ring rolling blank from the initial blank which reaches a forging temperature requirement; and placing the ring rolling blank in a ring rolling machine, and carrying out ring rolling forming to obtain a forged ring part with the specially-shaped section. Therolling method for the specially-shaped alloy steel ring part with the section containing the suddenly-changing curve is capable of realizing rolling for the specially-shaped ring part with the section containing the suddenly-changing curve; the deformation force needed by the specially-shaped ring rolling is greatly reduced, and the production cost is lowered; the rolling achieves high internal quality and close internal structure, crystalline grains are fine, fibers are arrayed in the circumferential direction, the mechanical strength and the wear resistance are obviously improved, and the fatigue life is obviously prolonged; high product accuracy, a low machining amount and a high material utilization rate are achieved; high production efficiency and a high rolling speed are achieved; the defects of incomplete filling, fishtail pits, dimension deviation and the like in the ring rolling process are solved; and the method is capable of realizing the most economic and efficient batch production as one-process rolling forming.
Owner:BEIJING NORTH VEHICLE GROUP CORP

Candy forming machine

The invention discloses a candy forming machine, comprising a compression roller mechanism, a shaping mechanism and a forming pressing wheel mechanism which are arranged sequentially from an input end of a conveying table to an output end of the conveying table, wherein the compression roller mechanism comprises an upper compression roller and a lower compression roller of which the axial directions are both vertical to the conveying direction of the conveying table; a feeding end of the upper compression roller and a feeding end of the lower compression roller are respectively provided with a feeding mechanism; and the side of the upper compression roller and the side of the lower compression roller are respectively provided with an oiling mechanism. According to the candy forming machine, the oiling mechanisms are arranged at the sides of the upper compression roller and the lower compression roller, so that a uniform and thin oil layer is coated on each of the upper compression roller and the lower compression roller, so as to realize automatic oiling on the surface of massecuite; after the oiled massecuite is processed by the shaping mechanism, the required thickness of the massecuite can be realized; and then the massecuite is formed once through the forming pressing wheel mechanism, so that the massecuite is made to be small candies. The candy forming machine has high rolling speed and high rolling efficiency.
Owner:金冠(中国)食品有限公司

Rolling efficiency improvement method suitable for five-stand cold continuous rolling units

The invention relates to a control device or method special for metal rolling mills or machined products of the metal rolling mills, in particular to a rolling efficiency improvement method suitable for five-stand cold continuous rolling units. According to existing device parameter and technological parameter data of a cold continuous rolling unit control system and steel types and specification characteristic parameters of products for expansion, the rolling pressure and the rolling power are calculated, and then synthetic judgment is carried out according to the permission safety factors of the units; on the premise of guaranteeing the safety margin of rolling production, by optimally distributing the rolling reduction and the outlet tension of each stand, the limit rolling speed of the units is increased to the maximum degree under the specific technological lubrication system, the maximum rolling speed is searched and regarded as a control parameter, and the rolling speed of limit specification products is increased; on the condition without increasing the equipment investment, the range of the limit specification products of the cold continuous rolling units can be expanded, and the capacity and the production efficiency of the cold continuous rolling units can be improved.
Owner:BAOSHAN IRON & STEEL CO LTD

Method for producing rolling stock rolled in a rolling train of a rolling mill, control and/or regulation device for a rolling mill for producing rolled rolling stock, rolling mill for producing rolled rolling stock, machine-readable program code and storage medium

The invention relates to a rolling mill (1) for producing rolled rolling stock (G), a machine-readable program code (9), a storage medium (10), a control and/or regulation device (8) for a rolling mill (1) for producing rolled rolling stock (G), and a method for producing rolling stock (G) which was rolled in a rolling train (2) of a rolling mill (1), in particular a continuous casting and rolling mill, wherein the rolling mill (1) is operated in a continuous manner by means of integrally forming the rolling stock during scheduled operation from a supply device (6, 6') which supplies the rolling stock to the rolling mill (1), in particular a casting device (6) and/or a winding device (6') for rolling stock, to at least one finishing rolling train (2) that is arranged downstream of the rolling stock supply device (6, 6'), as viewed in a mass flow direction, by means of guiding the rolling stock (G) into the finishing rolling train (2) in a continuous manner and rolling it to form a first outflow product (A) in the finishing rolling train (2) in a continuous manner. The operation of the rolling mill (1) is monitored for the occurrence of a deviation from the scheduled operation of the rolling mill (2) that influences the rolling process, wherein in case of a deviation measures are taken to examine (100, 101) whether a second outflow product (A*), which is different from the first outflow product, can still be produced (102) considering the deviation. If the second outflow product cannot be produced, the operation of the rolling mill (1) is altered from a continuous operation to a discontinuous operation (106), whereby means can be provided for reducing production failures caused by undesired process deviations in a rolling mill.
Owner:PRIMETALS TECH GERMANY
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