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597results about "Work cooling devices" patented technology

Full-automatic cold pilger mill

The invention discloses a full-automatic cold pilger mill, and relates to the technical field of cold pilger mills, the full-automatic cold pilger mill comprises a case and a cold rolling assembly arranged in the case and used for rolling pipe fittings, the case is internally provided with a driving assembly used for driving the cold rolling assembly to work, and the full-automatic cold pilger mill further comprises a water cooling assembly arranged in the case and used for cooling the rolled pipe fittings; the water cooling assembly comprises a water spraying pipe movably connected into the machine box, a telescopic pipe is movably connected into the water spraying pipe, the telescopic pipe and the cold rolling assembly are connected through a fixing base, the characteristic that the machine frame reciprocates left and right is utilized, a cooling liquid outlet moves from right to left, and therefore the spraying range of pipe fittings is enlarged, and the spraying efficiency is improved. Meanwhile, the cooling liquid can be sprayed on the surface of the pipe fitting from the periphery, so that the spraying range of the cooling liquid on the surface of the pipe fitting is further expanded, the surface of the pipe fitting is cooled uniformly, the spraying of the cooling liquid is free of omission and dead angles, the cooling effect of pipe fitting rolling is ensured, and the cold rolling quality of the pipe fitting is ensured.
Owner:CHANGZHOU HUAIJIAN MACHINERY EQUIPMENT MANUFACTURING CO LTD

Method for low-carbon environment-friendly production of 3104 alloy blank with high secondary aluminum ratio

The invention belongs to the technical field of aluminum alloy production, and particularly discloses a low-carbon environment-friendly method for producing a 3104 alloy blank with a high secondary aluminum proportion, which comprises the procedures of smelting, melt purification, online degassing filtration, continuous casting and triple continuous rolling, and is characterized in that alloy components are optimized, secondary aluminum waste is used in a large proportion, the Fe content is increased, and the production cost is reduced. Iron and elements such as manganese in the aluminum alloy form intermetallic compounds, the intermetallic compounds can serve as heterogeneous nucleation, obviously refine alloy grains during casting and increase Fe content, the performance of the 3104 alloy blank is improved, meanwhile, aluminum is replaced with iron, the main material cost can be reduced, in addition, due to the fact that the rolling temperature of an inlet of each rack is high, and meanwhile the finish rolling temperature is also high, the service life of the 3104 alloy blank is prolonged. The self-tempering effect is achieved, internal dislocation of materials is eliminated, the blank edge cracking condition is improved, strip breakage caused by the edge cracking problem in the subsequent rolling process is avoided, safe production is guaranteed, the main material cost is reduced, meanwhile, the blank performance is improved, the 3104 alloy blank is efficiently produced in a high-quality mode, and the purposes of low carbon and environment protection are achieved.
Owner:LUOYANG LONGDING ALUMINUM

Multi-path cooling control method for non-adjustable flow of cooling spray box after hot plate rolling

According to the multi-path cooling control method for the non-adjustable flow of the cooling spray box after hot plate rolling, the mode that an annular rail is combined with a trolley is adopted, the trolley bears a sample through a sample bearing table to do annular motion, the annular rail is an oval rail comprising two parallel linear segments and two semicircular segments, and at least one cooling spray box is arranged along the linear segment rail; the cooling area can be infinitely lengthened at any workpiece speed; according to the cooling starting temperature, the water cooling speed, the cooling stopping temperature, the cooling stopping time between the cooling areas and the production line cooling spray box layout of the N cooling areas determined by the experiment, the experiment device is configured according to different spray box opening modes, the cooling experiment is carried out, and spray box opening mode parameters corresponding to the optimal cooling speed of the N cooling areas are obtained; carrying out cooling control after rolling on corresponding sample production; besides, the method is implemented under the condition basically consistent with the actual working condition of the production line, so that the product design output and the production line process control are more accurate and efficient, the product research and development speed can be effectively increased, the process control precision is improved, and the production line trial-manufacturing cost is reduced.
Owner:BAOSHAN IRON & STEEL CO LTD

Production method of wire rod for welding wire and production method of welding wire

The invention provides a production method of a steel wire rod and a welding wire, and the production method of the steel wire rod comprises the following working procedures sequentially performed on a square billet: a heating working procedure: the square billet sequentially passes through a preheating section, a heating section and a soaking section, the temperature of the preheating section is controlled to be 820-870 DEG C, the temperature of the heating section is controlled to be 950-1000 DEG C, the temperature of the soaking section is controlled to be 1000-1040 DEG C, and the total heating time is 70-90 minutes; in the rolling procedure, rough rolling, intermediate rolling and finish rolling are conducted on the heated square billet to obtain a wire rod, the finish rolling inlet temperature is controlled to be smaller than or equal to 850 DEG C, the rolling speed is controlled to be 100-110 m / s, and the spinning temperature is controlled to be 780-810 DEG C; and a cooling process: after spinning, controlling the cooling speed to be less than or equal to 0.6 DEG C / s, and cooling the wire rod to 500-550 DEG C. According to the production method of the steel wire rod, the steel wire rod has a small-size structure, drawing is facilitated, the mechanical property of the same circle is uniform, the thickness of the oxide layer is uniform, and shelling is facilitated.
Owner:ZHANGJIAGANG RONGSHENG SPECIAL STEEL CO LTD +2

Production method of annealing-free cold forging steel hot-rolled wire rod

The invention discloses a production method of a non-annealing cold heading steel hot-rolled wire rod, and relates to the technical field of steel production, the method comprises the following steps: selecting a steel billet meeting the production specification requirement of the cold heading steel wire rod, and carrying out coping finishing and preheating treatment on the steel billet to be processed; the steel billet is conveyed to a large-compression-ratio rolling unit, the hot rolling process is monitored in real time, hot rolling segmented regulation and control are conducted, multi-pass temperature gradient rolling is achieved, and a cold heading steel wire rod formed through hot rolling is obtained; and the hot-rolled cold heading steel wire rod is conveyed to a heat preservation tunnel furnace, a cold heading steel wire rod finished product is obtained through segmented controlled cooling and surface treatment, and production of the annealing-free cold heading steel hot-rolled wire rod is achieved. According to the method, the advanced rolling mill unit with the large compression ratio is adopted for producing the cold heading steel wire rods of different specifications, the heat preservation tunnel furnace is adopted, the cooling temperature and the cooling speed of the wire rods are controlled, production of the annealing-free cold heading steel hot-rolled wire rods is achieved, the production process is greatly simplified, the production period is shortened, the production cost is reduced, and the production efficiency is improved.
Owner:JIANGSU YONGGANG GROUP CO LTD

A large thickness submarine pipeline steel plate and a production method thereof

The present application relates to a kind of large thickness submarine pipeline steel plate and its production method, by the optimization design steel plate component of low-carbon low-alloy component, production method is with the special controlled rolling process of five-stage heating+recrystallization zone low temperature large reduction rolling+intermediate billet instant cooling+non-recrystallization zone high temperature large reduction rolling, and the multi-stage controlled cooling process of high temperature zone air cooling redistribution+ferrite zone cooling+waiting temperature+bainite zone cooling+air cooling self tempering cooling.The product steel plate of the present application has higher acicular ferrite proportion, and the average grain size of ferrite is finer, 3~6 μm, so that the steel plate has good strength and toughness match, the steel plate has higher strength, yield strength ≥500MPa, tensile strength ≥630MPa, and impact energy KV2 At-60 ℃, ≥250J.
Owner:INST OF RES OF IRON & STEEL JIANGSU PROVINCE +2

Single-sided stainless steel composite plate and hot continuous rolling preparation method thereof

The invention discloses a hot continuous rolling preparation method of a single-sided stainless steel composite plate, which comprises the following steps of: milling and grinding one surface of each of two base materials according to a relative shape complementation mode; the surface is machined into an irregular concave-convex surface comprising n planes which are sequentially connected in the transverse direction or the longitudinal direction, the base material is a non-uniform-thickness blank with the thickness non-monotonically changing in the transverse direction or the longitudinal direction, and n is larger than or equal to 2; assembling according to the stacking sequence of the base material, the composite material, the composite material and the base material to prepare a composite blank; the composite blank is heated at the temperature of 1210-1270 DEG C, then hot continuous rolling is conducted, rolling is conducted for 1-3 passes at the temperature of 1180-1240 DEG C, and the rolling reduction is larger than or equal to 30 mm; rolling is conducted for 3-5 passes at the temperature of 1050-1170 DEG C, and the rolling reduction is larger than or equal to 28 mm; the initial rolling temperature is larger than or equal to 950 DEG C, the finish rolling temperature is larger than or equal to 850 DEG C, then cooling is conducted, and coiling is conducted at 560-660 DEG C; and flattening the obtained composite coil, and then carrying out stack cooling between two steel plates with the temperature of Tf-Tf + 150 DEG C.
Owner:INST OF RES OF IRON & STEEL JIANGSU PROVINCE +1

Production method of T2+Q355B copper steel rolled composite plate

The invention discloses a production method of a T2+Q355B copper steel rolled composite plate. The technological process comprises the steps of assembling, heating, rolling, stack cooling, finishing, flaw detection and warehousing. A T2 + Q355B copper steel rolled composite plate with excellent bonding strength, mechanical property and conductivity is obtained by adopting a vacuum rolling composite technology, a symmetric assembly technology and a low-speed deformation technology and utilizing wide and thick plate production line equipment and technical advantages, the thickness of a base material ranges from 5 mm to 40 mm, the thickness of a composite layer ranges from 1 mm to 20 mm, the width is smaller than or equal to 3600 mm, the yield strength is larger than or equal to 250 Mpa, the tensile strength ranges from 350 Mpa to 600 Mpa, the shear strength is larger than or equal to 120 Mpa, and the composite layer T2 copper conductivity IACS is larger than or equal to 85%. The intergranular corrosion crack rate is 0. The product can be widely applied to the fields of high-voltage electric appliances, ship manufacturing, new energy equipment and the like, and has the potential of replacing traditional products.
Owner:HUNAN VALIN XIANGTAN IRON & STEEL CO LTD

Device and method for controlling temperature uniformity of section of hot-rolled dual-phase steel

The invention provides a hot-rolled dual-phase steel section temperature uniformity control device and method.The control device comprises a water spraying adjusting system and a rolling process parameter optimizing system, and the water spraying adjusting system comprises a strip steel cooling water collecting pipe between finishing mill racks and a finishing mill rack front end side water spraying collecting pipe; the strip steel cooling water collecting pipe between the finishing mill racks is used for cooling the strip steel between the finishing mill racks, so that the surface temperature of the strip steel finally reaches the target set temperature of a finishing mill outlet; the water spraying header at the front end side of the finishing mill frame is used for differentially adjusting the transverse temperature of the rolled piece, so that cooling water flow forms a uniform fan-shaped cooling area on the surface of strip steel, and the temperature balance of the cross section of the rolled piece is ensured; and the rolling process parameter optimization system is used for generating optimized rolling process parameters according to the initial parameters of the rolled piece and transmitting the optimized rolling process parameters to the rolling mill control system. The strip steel section temperature uniformity of hot-rolled dual-phase steel between finishing mill racks is effectively improved, it is guaranteed that the transverse section temperature difference is within the range of 13 DEG C, and the longitudinal temperature difference is controlled within the target value range of + / -15 DEG C.
Owner:BENXI NORTHERN STEEL ROLLING CO LTD +1

Q355B steel hot rolling process optimization method based on dynamic temperature control

The invention relates to the technical field of steel rolling, and discloses a Q355B steel hot rolling process optimization method based on dynamic temperature control, which comprises the following steps: blank pretreatment, dynamic heating control, high-pressure water descaling, rough rolling process, finish rolling process, laminar cooling and coiling process. According to the method, a collaborative system of multi-section variable-temperature heating and intelligent temperature control is constructed, temperature distribution in a furnace and the heating rate are monitored and dynamically adjusted in real time, it is guaranteed that the core surface temperature of a plate blank is uniform and consistent, thermal stress and the internal crack tendency in the heating process are eliminated, and a high-temperature blank uniform in structure and stable in performance is provided for follow-up rolling; meanwhile, the high-pressure water descaling system optimizes jet flow parameters and introduces chemical additives, so that a protective layer is formed while oxide scales on the surface are removed, the surface cleanliness and quality of the plate blank are improved, and product defects caused by incomplete descaling and surface damage are avoided.
Owner:YANGZHOU HENGRUN OCEAN HEAVY IND CO LTD

Universal rolling mill with variable-diameter upper and lower rollers and independent transmission function and control method thereof

The invention relates to an upper and lower roller reducing independent transmission universal rolling mill and a control method thereof, and belongs to the technical field of metallurgy. The rolling mill comprises a universal rolling rough rolling unit, a middle rolling unit and a universal rolling finish rolling unit which are sequentially arranged along a rolling line, a horizontal roller set of each unit is of an upper and lower roller reducing structure and is provided with an independent transmission system, and a gearbox and a transmission shaft are driven by an independent motor to achieve roller separation control. The middle rolling unit is a reducing edging mill, and temperature control units are arranged in front of and behind the rough rolling unit and the finish rolling unit respectively. The rolling method comprises the steps of adjusting the roller diameter ratio, synchronously adjusting the dip angle of the universal spindle and the basic height of the rolling mill, conducting gradient deformation rolling, dynamically adapting to a rolling model and the like. Through cooperation of independent transmission and reducing, accurate matching of the speeds of the upper roller and the lower roller is achieved, deformation uniformity is improved, the total motor power is reduced, an adjustable cooling nozzle and intelligent model optimization are combined, a product has the surface layer ultra-fine grain structure and core toughness, and the yield and market competitiveness are remarkably improved.
Owner:CISDI ENGINEERING CO LTD +1

High-quality high-speed wire rolling method for low-alloy high-speed steel wire rod based on continuous casting forming

According to the high-quality high-speed wire rolling method for the low-alloy high-speed steel wire rod based on continuous casting forming, gradient heating is conducted through the step type heating furnace, preheating of a continuous casting blank is uniform, and phase change stress is reduced. The initial rolling temperature is set and controlled to be 1060-1100 DEG C, the finish rolling temperature is controlled to be 950-1050 DEG C, the spinning temperature is controlled to be 980-1030 DEG C, and the highest rolling speed is 25 m / s. And after rough rolling, induction heating temperature compensation is carried out to increase the surface temperature of the blank, the temperature is set to be 1000-1040 DEG C, the temperature compensation time is controlled to be 10-20 s, and surface cracks and head wind caused by too low temperature are prevented. And closing the cover plate after spinning, adopting heat collection, immediately entering a slow cooling tunnel furnace for furnace cooling after doffing, and discharging for annealing after 48 hours or longer. A continuous casting technology is used for replacing a traditional die casting technology, controlled rolling and controlled cooling in the rolling process are matched, composition segregation is remarkably reduced, the core quality is improved, carbides are effectively refined, the uniformity of products is guaranteed, the production efficiency is improved, the production cost is reduced, and the influence on the environment is reduced; and a new process and a new route are provided for producing the high-quality low-alloy high-speed steel wire rod.
Owner:JIANGSU SHENYUAN SPECIAL STEEL

Rolling treatment process for one-step forming of w-shaped hinge section steel

The invention discloses a rolling treatment process for one-step forming of w-shaped hinge section steel, and particularly relates to the technical field of rolling treatment processes, which comprises the following steps: S1, heating; s2, descaling is carried out; s3, rolling is conducted; s4, cooling; s5, straightening; s6, saw cutting; and S7, quality inspection. According to the rolling treatment technology for one-time forming of the W-shaped hinge section steel, the efficient production process can be achieved, the procedures from heating, descaling, rolling to cooling are closely connected, the automation degree is high, the production period is greatly shortened, the production efficiency is improved, and the production cost is reduced. Meanwhile, strict quality control measures are taken in each key step, such as a computer temperature control and pulse combustion technology in a heating process, a high-pressure system and optimized parameters in a descaling process, precise equipment and precise control in a rolling stage, and a three-section laminar cooling process in a cooling link. Therefore, the dimensional accuracy and the cross section shape of the product are ensured.
Owner:DEQING JIUGANG METAL PROD

Seamless steel tube and preparation method thereof

The invention provides a seamless steel tube and a preparation method thereof. The preparation method comprises the following steps that S1, metallurgical raw materials are smelted, and a blank is obtained; s2, perforating the blank to obtain a tubular billet; s3, the tubular billet is rolled, an obtained pierced billet is subjected to first rapid cooling, the first rapid cooling comprises first rapid cooling and second rapid cooling, and the temperature of the pierced billet is reduced by 30-150 DEG C in the first rapid cooling process; the temperature of the pierced billet is reduced by 30-150 DEG C in the second rapid cooling process; s4, the pierced billet subjected to first rapid cooling is subjected to sizing or reducing treatment, an obtained steel pipe is subjected to second rapid cooling, and the temperature of the steel pipe subjected to second rapid cooling ranges from 550 DEG C to 650 DEG C; and S5, the steel pipe obtained after second rapid cooling is subjected to air cooling. By reasonably arranging the cooling path, the hot-rolled seamless steel pipe with small straightness and ovality and excellent obdurability can be obtained.
Owner:HENGYANG VALIN STEEL TUBE CO LTD

Forming process and hot rolling device of high-thermal-conductivity titanium-aluminum composite plate

The invention aims at disclosing a forming process and a hot rolling device of a high-thermal-conductivity titanium-aluminum composite plate, and relates to the technical field of titanium-aluminum composites.The forming process comprises the following steps that S1, laser texturing is conducted on the surface of a TC4 alloy titanium plate so as to remove an oxide layer on the surface of the TC4 alloy titanium plate, and the roughness of the surface of the TC4 alloy titanium plate is textured to Ra2.0 micrometers to Ra3.0 micrometers through laser; s2, the TC4 alloy titanium plate and the high-strength aluminum plate are prepared into a composite plate through a hot rolling composite technology, and the titanium face of the composite plate faces the ground; s3, the hot-rolled composite plate passes through a guide roller in an upward inclined mode and then is discharged in an inclined downward mode; s4, the discharged composite plate is cut into a plurality of plates with the same size according to the set size, and the plates are arched; the method has the beneficial effects that oxides on the surface of the TC4 alloy titanium plate are removed through laser texturing, new titanium alloy is exposed, metal bonding and mechanical meshing of a titanium-aluminum interface are remarkably enhanced, and the heat conduction performance and bonding strength of the composite plate are fundamentally improved.
Owner:JIANGSU ZHONGSE COMPOSITE MATERIAL CO LTD

An on-line cooling device with post-rolling position stabilization and configuration reduction and its control method

ActiveCN120079706BWork cooling devicesMass flow control deviceThermodynamicsControl system
The present invention discloses an on-line cooling device with post-rolling position stabilization and configuration reduction and its control method, which relates to the technical field of hot rolling cooling. It includes N unitary cooling mechanisms arranged along the moving direction of the cooling roller table. Each unit comprises a lifting assembly, a cooling assembly, a support assembly, a driving assembly and a control system. The lifting assembly drives the grid-type moving framework to vertically lift through a screw lift, driving the upper header to adjust the distance from the hot-rolled product. The support assembly is symmetrically distributed with I-shaped cross-section support beams, reducing the overall structural height. The control method is based on unitized layout. The upper headers of a single unit are configured into 5 to 8 groups, and the height, flow rate and cooling mode are independently regulated by the control system to achieve dynamic and precise adaptation to different process requirements. The present invention solves the problems of poor stability, low regulation accuracy and high maintenance cost of traditional devices by streamlining the structure, optimizing the load distribution and modular control, significantly improving the cooling effect and enhancing the process adaptability and economy.
Owner:NORTHEASTERN UNIV CHINA

Self-adaptive adjusting method and system for air source penetrating through water tank

The invention relates to the field of equipment control, in particular to a water tank penetrating air source self-adaptive adjusting method and system. The method comprises the following steps: acquiring a finishing mill start-stop signal and a wire rod head position signal in real time; dynamically calculating the residual distance from the head of the wire rod to the penetrating water tank, and generating a dynamic delay opening threshold value; the electromagnetic valve is controlled to open the pneumatic ball valve in a sectional manner; monitoring the covering length of the wire rod and converting the covering length into an equivalent gas resistance value; a dynamic pressure compensation amount is generated through a pressure closed-loop controller; the opening degree of the pneumatic ball valve is adjusted accordingly; when the finishing mill stops, the pneumatic ball valve is triggered to be closed, and a gradient pressure relief turn-off program is executed if necessary. By means of the distributed sensor array and the multi-mode recognition neural network, real-time accurate monitoring and analysis of the operation state of the pump set are achieved, dependence of post personnel is reduced, and the automation degree and stability are improved. And by dynamically optimizing the control strategy, the pump set system operates efficiently, energy waste is reduced, the energy utilization efficiency is improved, and the production cost is reduced.
Owner:XINJI AOSEN STEEL GRP CO LTD

New process for realizing online softening and improving cold heading performance of SCM435 series cold heading steel

The invention discloses a novel process for realizing online softening and improving cold heading performance of SCM435 series cold heading steel, and relates to the technical field of cold heading steel processing. The invention discloses a novel process for realizing online softening and improving the cold heading performance of SCM435 series cold heading steel. According to the method, S1, steel billet continuous casting forming, S2, steel billet precise heating, S3, low-temperature rolling molding, S4, wire rod standard spinning, S5, stelmor cooling and S6, heat preservation vestibule slow cooling are carried out, the uniformity of the process performance is remarkably improved, by innovatively optimizing the spinning coefficient and the roller way speed, it is fundamentally guaranteed that the disc shape is neat, the heat dissipation conditions of all positions of the wire rod in a slow cooling vestibule are consistent, and the heat dissipation efficiency of the wire rod is improved. Therefore, uniform transformation of a whole-roll structure and a same-circle structure is achieved, the consistency of cold heading performance is greatly improved, the cracking risk in the cold heading process is effectively reduced, the technology is remarkable in energy-saving and consumption-reducing effect, rolling waste heat is fully utilized for on-line softening, the traditional off-line reheating and annealing procedure is completely omitted, and energy consumption can be saved by about 30% or above.
Owner:HUNAN VALIN XIANGTAN IRON & STEEL CO LTD

Multi-roller-system efficient non-ferrous metal precision control calendering unit

The invention discloses a multi-roller system efficient non-ferrous metal fine control calendering unit, and relates to the related field of non-ferrous metal processing, the multi-roller system efficient non-ferrous metal fine control calendering unit comprises a workbench located on the horizontal ground, a preheating module is installed at the upper end of the left side of the workbench, a non-ferrous metal plate extends into the preheating module, and the other end of the non-ferrous metal plate extends into a calendering frame; the bottom of the calendering frame is fixed to the top of the workbench. A first conveying pipe is further connected to one side of the air conveying piece, one end of the first conveying pipe is arranged on one side of the limiting mechanism, and a multi-position cooling mechanism is further arranged at the upper end of the limiting mechanism and achieves cooling treatment on the non-ferrous metal plate in different directions. According to the multi-roller-system efficient non-ferrous metal precise control calendering unit, the multi-direction cooling mechanism is arranged, the upper end and the lower end of a calendered non-ferrous metal plate can be subjected to multi-direction cooling treatment through the arrangement of the multi-direction cooling mechanism, and later machining of the calendered non-ferrous metal plate is facilitated.
Owner:CHANGZHOU YIHUI PRECISION MFG CO LTD

N10276 profiled bar and forming method thereof

The invention relates to the technical field of high-temperature alloy materials, and provides an N10276 profiled bar and a forming method thereof.The surface of a blank is coated with a three-layer composite sheath, the blank is heated in a partitioned and gradient mode, the temperature of a side wing plate area is 50-100 DEG C higher than that of a web plate area, the metal fluidity of a side wing plate is improved, cogging rolling, four-roller reciprocating finish rolling, partitioned and gradient cooling and secondary solution treatment are conducted, and the N10276 profiled bar is obtained. A nitric acid and hydrofluoric acid mixed solution is used for pickling and stripping the composite sheath, an oxide layer is removed, intergranular corrosion is avoided, a triple sheath synergistic protection mechanism is adopted, oxygen is physically isolated by outer stainless steel, and heat loss is inhibited by a middle yttria-stabilized zirconia ceramic fiber layer.
Owner:JIANGSU JINHE SPECIAL ALLOY MATERIALS CO LTD

Sub-ambient temperature rolling system

A system configured to roll a metal into a foil. The system includes rollers spaced apart to receive the metal therebetween. The rollers are configured to press against the metal to roll the metal into the foil. A cooling sub-system is configured to cool the rollers with a coolant, thereby cooling the foil in contact with the rollers.
Owner:GM GLOBAL TECHNOLOGY OPERATIONS LLC

Method for manufacturing rail with low residual stress and corrosion resistance

The application discloses a preparation method of a rail with low residual stress and corrosion resistance, and comprises the following steps: S1, cooling the steel rail after rolling; S2, adopting light pressing down to straighten the steel rail after the cooling for the first time; S3, heating the rail bottom of the steel rail after the first time of straightening; and S4, using multiple pairs of straightening rollers to straighten the steel rail after the heating for the second time, wherein each pair of straightening rollers symmetrically straightens the rail head and the rail bottom. The application can reduce the residual stress of the rail bottom and improve the corrosion resistance of the rail.
Owner:PANZHIHUA IRON & STEEL RES INST OF PANGANG GROUP +1

Process for improving longitudinal shearing camber of QSTE650TM girder steel

The invention discloses a process for improving a longitudinal shearing camber of QSTE650TM girder steel. The process comprises the steps of plate blank preparation, rolling and cooling, straightening treatment and longitudinal shearing machining. In the slab preparation step, the length of a slab is shortened to 8.5-9 m; in the rolling and cooling step, a plate blank is subjected to rough rolling and finish rolling firstly, and strip steel obtained after finish rolling is cooled; in the cooling process, air cooling is firstly carried out to 880-900 DEG C, then laminar cooling is carried out, the laminar cooling rate is 20-25 DEG C / s, and the final cooling temperature is 550-580 DEG C; the straightening treatment step comprises a rough straightening process and a fine straightening process; in the rough straightening process, the pressure of a rough straightening machine is 18-20 MPa; in the fine straightening process, the fine straightening insertion amount is controlled to be 30%-45% of the thickness of the strip steel, and the pressure of a fine straightening machine is 8-10 MPa; in the slitting processing step, the blade gap of a slitting machine is controlled to be 0.15-0.2 mm, and the winding tension is controlled to be 120-150N / mm. According to the method, the camber degree of the QSTE650TM girder steel after longitudinal shearing is systematically reduced, and the camber degree of the QSTE650TM girder steel is controlled within 3 mm.
Owner:HANDAN IRON & STEEL GROUP CO LTD +1

An advanced copper strip continuous rolling process

The present application relates to copper plate strip processing technical field, provide a kind of advanced copper plate strip continuous rolling process, including S1.selecting the copper ingot of copper content above 99.9%, after sawing and surface polishing to obtain raw material;S2.copper ingot is heated in heating furnace, ensure the uniformity of copper ingot internal temperature;S3.using roughing mill to the copper ingot after heating is rolled through 2-3 passes roughing;S4.copper plate strip after roughing enters medium rolling mill, and medium rolling pass is 3-5 times;S5.copper plate strip after medium rolling enters finishing mill, and finishing pass is 3-4 times;S6.on-line cooling: copper plate strip after finishing immediately enters on-line cooling system.By early accurate sawing and polishing treatment, the initial quality of copper plate strip is guaranteed, the smooth progress of subsequent rolling process is ensured, the multi-pass continuous rolling process of roughing, medium rolling and finishing is combined with on-line cooling, through strict parameter control, not only improve production efficiency, but also effectively reduce energy consumption, reduce production cost.
Owner:JIANGXI KAIAN INTELLIGENT LTD BY SHARE CO LTD

Control method for improving mechanical property uniformity of high-strength hot rolled steel coil

The invention relates to the technical field of hot rolled steel coil rolling, in particular to a control method for improving mechanical property uniformity of a high-strength hot rolled steel coil. A middle roller way is put into a heat preservation cover in the whole process, and an edge heater is used for conducting edge temperature compensation on strip steel; the finish rolling outlet temperature is controlled at 900-920 DEG C, and the coiling temperature is controlled at 510-530 DEG C; the laminar flow adopts edge shielding, dispersed cooling and U-shaped cooling; cooling water of a pinch roll of the coiling machine is closed; the method has the beneficial effects that the difference of the mechanical properties of the whole coil is effectively reduced, the difference of the yield strength and the tensile strength of the whole coil is smaller than or equal to 60 MPa, the difference of the ductility is smaller than or equal to 2%, and the problem that due to the unreasonable hot rolling technology, the difference of the mechanical properties of the head, the tail and the middle of the hot rolled steel coil is large, and the next procedure production is troubled is solved.
Owner:ANGANG STEEL CO LTD

Method for controlling head slipping in coiling process of narrow-specification strip steel

The invention relates to the technical field of hot-rolled strip steel, in particular to a method for controlling head slipping in the coiling process of narrow-specification strip steel, which comprises the steps of cooling process and pinch roll control optimization, layer water outflow time sequence control and strip head watering. A pinch roll steel biting signal is delayed by 1-2 s, a winding drum on-load signal is sent, and the pressure of a first circle of a wrapper roll is increased to 20-25 Mpa; a row of purging reverse spraying water for the contact position of strip steel and a guide ruler lining plate is additionally arranged above a pinch roll of a coiling machine, the position of the head of the strip steel on a roller way is determined, it is ensured that the strip threading speed is smaller than 11.6 m / s, and the shrinkage value, the pre-expansion value and the full expansion value of a coiling block are controlled to be 725 + / -0.5 mm, 760 + / -0.5 mm and 770 + / -0.5 mm respectively; the problem of head slipping in the strip steel curling process is effectively solved.
Owner:ANGANG STEEL CO LTD

Intelligent temperature control rolling treatment device and method for copper coil

The invention relates to the technical field of copper coil processing and production, in particular to a copper coil intelligent temperature control rolling treatment device and method.The copper coil intelligent temperature control rolling treatment device comprises a mounting frame, a discharging frame is arranged on the right portion of the mounting frame, a rotating roller is rotationally arranged on the left portion in the mounting frame, and two sliding blocks which are symmetrical front and back are arranged on the left portion of the mounting frame in a sliding mode; a pressing roller is rotationally connected between the sliding blocks, a temperature control mechanism is arranged on the mounting frame, and a dynamic adjusting mechanism is arranged on the mounting frame. The temperature of the copper coil is monitored in real time through the temperature control mechanism, the spraying state of cooling liquid is accurately adjusted in combination with the spraying assembly and the temperature control plate, it is ensured that the copper coil is always in a proper temperature range in the rolling process, and performance reduction or surface defects caused by overheating are avoided; the gap between the pressing roller and the rotating roller is automatically adjusted, the rolling requirements of copper coils with different thicknesses are met, uniform pressure distribution is ensured, and the product quality and the production efficiency are improved.
Owner:YUNNAN WANDENG COPPER IND CO LTD +1

Multi-specification self-adaptive temperature control rolling technology in bar rolling process

The invention relates to the technical field of steel industry, and discloses a multi-specification self-adaptive temperature control rolling process in a bar rolling process, which comprises the following steps: S1, a blank pretreatment stage, S2, an intelligent heating stage, S3, a high-pressure water descaling stage, S4, a multi-pass rolling stage, S5, on-line size monitoring, S6, a post-rolling controlled cooling stage and S7, a finishing stage. The production change time is shortened, on the basis of a specification-temperature-roll gap correlation model, automatic matching of phi 20-100 mm full-specification parameters is achieved, the production change time is shortened to be within 15 minutes (reduced by 60% or above compared with a traditional process), automatic switching of equipment parameters such as an MES system correlation rolling plan, a water cooling box and descaling pressure is achieved, manual adjustment errors are avoided, the multi-specification production qualification rate is increased to 99.5%, and the production efficiency is improved. According to the scheme, the temperature control precision is improved, the product performance is optimized, the three-section temperature of the heating furnace is controlled through the fuzzy PID algorithm, and the bearing steel heating temperature equalization time is shortened by 30%.
Owner:HUNAN VALIN XIANGTAN IRON & STEEL CO LTD

Manufacturing method for efficiently rolling high-surface-quality 355MPa-grade steel plate for engineering structure

The invention discloses a manufacturing method for efficiently rolling a high-surface-quality 355MPa-grade steel plate for an engineering structure, and belongs to the field of metal processing. The manufacturing method comprises the steps of casting blank heating, rolling, controlled cooling, straightening (hot straightening) and air cooling to the room temperature. The steel plate can meet the performance requirements of the steel plate without subsequent controlled rolling, and meanwhile, the steel plate reaches the D-grade standard after shot blasting. And the remarkable effects of improving the production efficiency, improving the surface quality and reducing the production cost are achieved.
Owner:ANGANG STEEL CO LTD

Rapid cooling device and equipment and method for preparing seamless steel pipe

The invention provides a rapid cooling device and equipment and a method for preparing a seamless steel tube. The rapid cooling device comprises one or more cooling correction sets, and each cooling correction set comprises a rapid cooling equipment rack and a sizing mill finished product rack which are sequentially arranged in the pipe conveying direction. The rapid cooling equipment rack comprises a water spraying device, and the water ring center line of the water spraying device and the center line of the sizing mill finished product rack are parallel and located at the same horizontal position. The rapid cooling device comprises one or more cooling correction sets, namely, the rapid cooling equipment rack and the sizing mill finished product rack are sequentially arranged in the pipe conveying direction, the steel pipe can enter the sizing mill finished product rack immediately after being rapidly cooled through the cooling mode, the rapidly-cooled steel pipe is corrected immediately, and the production efficiency is improved. The bending of the steel pipe caused by non-uniform cooling in the rapid cooling process is avoided, and the cooling speed of the steel pipe can be greatly improved, so that the hot-rolled seamless steel pipe with small straightness and ovality and excellent toughness is obtained.
Owner:HENGYANG VALIN STEEL TUBE CO LTD