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12035results about "Metal rolling arrangements" patented technology

High-strength complex-phase hot-rolled wire rod for 1960MPa-grade stranded wire and manufacturing method of high-strength complex-phase hot-rolled wire rod

The invention relates to a high-strength complex-phase hot-rolled wire rod for a 1960MPa-grade stranded wire and a manufacturing method of the high-strength complex-phase hot-rolled wire rod. After high-carbon components containing trace B are designed, rolled and spun into a wire rod, online molten salt rapid quenching treatment is carried out, and the wire rod is firstly subjected to front-section molten salt treatment, so that the wire rod is cooled at the cooling speed of greater than or equal to 36 DEG C / s and enters a bainite and pearlite mixed phase region from an austenite state; the method comprises the following steps: quenching a steel wire rod to form a structure mainly comprising quenched bainite and a sorbite structure, carrying out rear-section molten salt treatment on the steel wire rod, increasing the molten salt temperature, promoting isothermal tempering of the quenched bainite and the sorbite structure, and carrying out roller way slow cooling to prepare the hot-rolled steel wire rod of which the microscopic structure comprises a complex-phase structure consisting of tempered sorbite, tempered bainite and ferrite, the composition system can be simplified, the strength and plasticity matching and rapid production of the wire rod are considered, the tensile strength is 1330-1380 MPa, the percentage reduction of area is 35%-40%, and the wire breaking risk in the wire drawing and twisting process of the stranded wire steel can be reduced.
Owner:JIANGSU YONGGANG GROUP CO LTD

Method for manufacturing 7072 alloy high-performance air conditioner foil with low carbon, high efficiency and short process

The invention discloses a method for manufacturing 7072 alloy high-performance air conditioner foil in a low-carbon, efficient and short-process mode, and relates to the technical field of aluminum foil machining. S2, continuous casting and rolling; s3, cold foil rolling; s4, finished product annealing; and S5, checking and packaging. Through component adjustment, iron and silicon alloy elements are controlled at the lower limit of the national standard, generation of coarse aluminum-iron-silicon phases is reduced, and low ductility caused by coarse grains after finished product annealing is avoided; in the cold foil rolling process, indexes of a working roll and rolling oil are adjusted, process parameters are optimized, the blank is directly rolled into a finished product, the direct rolling process is beneficial to improving the mechanical property of the finished product, and punching production of downstream customers is facilitated; and after triple continuous rolling is finished, subsequent cold foil rolling continuous rolling is rapidly arranged, deformation heat generated by triple continuous rolling and rolling of each pass is fully utilized, and large-machining-rate rolling of each pass is achieved.
Owner:LUOYANG LONGDING ALUMINUM

Method for producing high-stability 3102 alloy air conditioner foil in short process

The invention relates to the technical field of aluminum foil processing, in particular to a method for producing high-stability 3102 alloy air-conditioning foil in a short process, which comprises the following steps of: smelting, continuously casting and continuously rolling an aluminum alloy raw material to obtain a strip, directly trimming the strip, rolling the strip on a cold rolling unit, preparing a cold-rolled coil with the thickness of 0.15-0.2 mm after three-pass rolling, rolling the cold-rolled coil by an aluminum foil rolling mill, and rolling the cold-rolled coil by an aluminum foil rolling mill to obtain the high-stability 3102 alloy air-conditioning foil. The tensile strength of the aluminum foil finished product is 135-139 Mpa, the ductility is larger than or equal to 19%, and the cupping is larger than or equal to 5.9 mm. The aluminum foil finished product is suitable in tensile strength, small in fluctuation range, higher in ductility and cupping value, capable of better meeting the use requirements of air conditioner foil, capable of guaranteeing the product quality and meanwhile capable of improving the product quality. According to the method, the production process is greatly shortened, the production cost is reduced, and the production efficiency is improved.
Owner:LUOYANG LONGDING ALUMINUM

A 340MPa grade P-containing hot-dip galvanized iron alloy high-strength IF steel and its manufacturing method

The invention discloses a 340MPa grade P-containing hot-dip galvanized iron alloy high-strength IF steel, the chemical composition of which is as follows by weight: C: ≤0.003%, Si: ≤0.03%, Mn: 0.35-0.65%, P: 0.03-0.075%, S≤0.010%, Als: 0.020-0.045%, Nb: 0.008-0.015%, Ti: 0.02-0.03%, B: 0.0004-0.0010%, N≤0.0035%, and the remainder is Fe and unavoidable impurities; The elements also meet the following restrictions: calculated according to the corresponding weight percentage of each element, 10C+3N+2S≤Ti+2Nb≤12C+3N+2S, 60B≤P≤80B; the present invention adds P element to IF steel, and through composition and process optimization control, obtains a P-containing hot-dip galvanized iron alloy high-strength IF steel with a yield strength of 180-320 MPa, a tensile strength of 340-440 MPa, an elongation of 35-46%, a value (average plastic strain ratio) ≥1.8, high surface quality, high formability, and good cold brittleness.
Owner:武汉钢铁有限公司

Double cold rolled non-oriented electrical steel and a method of manufacturing non-oriented electrical steel thereof

A double cold rolled non-oriented electrical steel sheet having a composition including: 0.0001%≤Carbon≤0.007%, 0.1%≤Manganese≤0.2%, 3.1%≤Silicon≤3.6%, 0.8%≤Aluminum≤1.1%, Phosphorus≤0.15%, Sulfur≤0.006%, Nitrogen≤0.09%, and can contain various optional elements. The remainder composition being iron and unavoidable impurities caused by processing, the microstructure is made of ferrite and has in area fraction, 80% to 100% recrystallized microstructure, 0% to 20% non-recrystallized microstructure wherein the average grain size of recrystallized microstructure is from 20 microns to 110 microns and having a percentage of eddy current losses in total iron losses, measured at 1 T and 400 Hz according to IEC 60404-2 standards, is from 35% to 45% when calculated in accordance of Bertotti method and simultaneously having a magnetic polarization at 5000 A / m (J50) from 1.64 T to 1.66 T.
Owner:ARCELORMITTAL SA

Hot-rolled coil plate for high-steel-grade low-cost 550 MPa-grade welded pipe and manufacturing method of hot-rolled coil plate

The high-steel-grade low-cost hot-rolled coil plate comprises the following chemical components: 0.040 to 0.065 percent of C, 0.20 to 0.35 percent of Si, 1.48 to 1.75 percent of Mn, less than or equal to 0.02 percent of P, less than or equal to 0.003 percent of S, 0.012 to 0.025 percent of Ti, 0.035 to 0.055 percent of Nb, 0.005 to 0.008 percent of RE, 0.15 to 0.20 percent of Cr, 0.0005 to 0.0020 percent of B, 0.002 to 0.004 percent of Mg, 0.025 to 0.050 percent of Als, less than or equal to 0.003 percent of Ca, less than or equal to 0.008 percent of N and the balance of Fe and inevitable impurities. The technological process comprises the steps of smelting, slab continuous casting, slab heating, rolling, cooling and coiling. Rt0.5 of the steel is 580-660 MPa, Rm is 650-750 MPa, A50 mm is larger than or equal to 28%, Rt0.5 / Rm is smaller than or equal to 0.90, the impact energy mean value Akv at the temperature of-40 DEG C is larger than or equal to 200 J, the drop weight DWTT mean value at the temperature of-20 DEG C is larger than or equal to 90%, the hardness value HV10 is smaller than or equal to 220, and the cold bending performance is qualified. The product provided by the invention has high strength and toughness and good welding performance, so that the product is more suitable for various complex and extreme service environments, and has higher safety in pipeline engineering.
Owner:ANGANG STEEL CO LTD

Double cold rolled non-oriented electrical steel and a method of manufacturing non-oriented electrical steel thereof

A double cold rolled non-oriented electrical steel sheet having a composition including, expressed in percentage by weight: 0.0001%≤Carbon≤0.007%, 0.15%≤Manganese≤0.3%, 3.2%≤Silicon≤3.8%, 0.8%≤Aluminum≤1.1%, Phosphorus≤0.15%, Sulfur≤0.006%, Nitrogen≤0.09%, and can contain various optional elements. The remainder composition being iron and unavoidable impurities caused by processing, the microstructure is made of ferrite and has in area fraction, 80% to 100% recrystallized microstructure, 0% to 20% non-recrystallized microstructure wherein the average grain size of recrystallized microstructure is from 20 microns to 110 microns and having a percentage of eddy current losses in total iron losses, measured at 1 T and 400 Hz according to IEC 60404-2 standards, less than 30% when calculated in accordance of Bertotti method and simultaneously having a magnetic polarization at 5000 A / m (J50) from 1.66 T to 1.69 T.
Owner:ARCELORMITTAL SA

Hot-rolled coil plate for low-cost 450MPa-grade welded pipe and manufacturing method of hot-rolled coil plate

The invention discloses a low-cost 450MPa-grade hot-rolled coil plate for a welded pipe and a manufacturing method thereof, and the low-cost 450MPa-grade hot-rolled coil plate comprises the following chemical components: 0.08 to 0.10 percent of C, 0.2 to 0.4 percent of Si, 1.4 to 1.6 percent of Mn, less than or equal to 0.02 percent of P, less than or equal to 0.003 percent of S, 0.01 to 0.03 percent of Ti, 0.020 to 0.040 percent of Nb, 0.003 to 0.005 percent of RE, 0.15 to 0.25 percent of Cr, 0.002 to 0.004 percent of Mg, 0.01 to 0.04 percent of Als, less than or equal to 0.003 percent of Ca, less than or equal to 0.008 percent of N, less than or equal to 0.15 percent of (Nb + Ti + C + N) and the balance of Fe and inevitable elements. The manufacturing method comprises the steps of smelting, slab continuous casting, casting blank heating, rolling, cooling and coiling. The Rt < 0.5 > of the steel is 450-550 MPa, the Rm is 550-650 MPa, the A50mm is larger than or equal to 30%, the ratio of the Rt < 0.5 > to the Rm is smaller than or equal to 0.90, and the impact energy average value Akv at the temperature of-30 DEG C is larger than or equal to 200 J.
Owner:ANGANG STEEL CO LTD

Production method for controlling the shape of A514GrQ extra-thick plates for offshore platforms

This invention discloses a process for controlling the shape of A514GrQ extra-thick plates for offshore platforms. It uses 800-1000mm thick steel ingots, and after removing and cleaning the ingot risers, ensures uniform thickness of the ingot body, laying the foundation for obtaining steel plates with excellent flatness. The heating process is optimized to ensure uniform heating of the ingot head, middle, and tail, facilitating uniform deformation during rolling. Homogenized rolling is employed to reduce cooling water usage, limit the reduction per pass, and control the final rolling temperature, avoiding uneven internal stress and shape rebound in the steel plate. The final product is a 180-210mm thick steel plate with a maximum flatness ≤8mm and a lateral flatness ≤4mm within a length of 10000mm and a width of 2400mm, significantly reducing subsequent leveling tasks.
Owner:NANYANG HANYE SPECIAL STEEL CO LTD

Rolling mill speed reducer monitoring and diagnosing system based on multi-source information fusion

The invention relates to the technical field of electrical variable measurement, in particular to a rolling mill speed reducer monitoring and diagnosing system based on multi-source information fusion, which comprises an electrical parameter signal acquisition module for acquiring continuous readings of three-phase voltage and three-phase current of a rolling mill driving motor and synchronizing the readings. According to the method, the three-phase voltage and current data of the rolling mill driving motor are synchronously acquired, and the amplitude and phase are calibrated, so that a more accurate calibration electrical measurement set is obtained, and error propagation in a signal acquisition stage is effectively avoided; using the calibrated electrical data to directly calculate instantaneous input electric power, deducting motor loss to obtain an accurate motor shaft power sequence, and then using a Fourier transform method to extract key harmonic characteristics in a shaft power spectrum; and meanwhile, band-pass filtering and Hilbert transform analysis are carried out on the motor stator current, so that a clearer and more recognizable spectrum kurtosis value is obtained, and the judgment capability of current impact and periodic characteristics is enhanced.
Owner:TAIYUAN IRON & STEEL (GRP) ELECTRIC CO LTD

Intelligent size precision regulation and control system and method based on rolled finished product

The invention relates to the technical field of intelligent regulation and control of fusion data, in particular to a rolled finished product-based size precision intelligent regulation and control system and method, which comprises a data acquisition unit, a data fusion unit, a deep learning prediction unit and a compensation execution unit, multi-source data such as temperature gradient, roll gap fluctuation and tension spectrum are collected in real time through a sensor array, thermal expansion compensation correction is carried out through a data fusion unit based on a rolling elasticoplastic deformation equation, an anti-interference coupling feature vector is generated by using adaptive Kalman filtering, and a deep learning prediction unit is used for predicting the rolling elasticoplastic deformation through a dual-channel space-time convolutional network. The thickness error and the width error are predicted by combining the constraint of a rolling force balance equation, the compensation execution unit dynamically generates the roll gap adjusting amount and the rolling force compensation amount according to a three-level response mechanism, phase lag compensation current is injected to suppress resonance, the high-end steel yield and the rolling precision are improved, and the rolling quality is improved. And an intelligent closed-loop control scheme is provided for high-precision rolling under complex working conditions.
Owner:JINDING HEAVY IND CO LTD

Rolling process stability control method based on multi-modal fusion fault diagnosis

The invention discloses a rolling process stability control method based on multi-modal fusion fault diagnosis, and belongs to the technical field of intelligent control of steel production. Comprising the steps of collecting rolling process fault data, establishing an original fault data set, and dividing the original fault data set into a training set and a test set; simulating and generating fault data by adopting a mechanism model corresponding to each fault type, and performing data enhancement on the training set to obtain a mechanism enhancement data set; generating fault data by adopting a time sequence generative adversarial network, and performing data enhancement on the mechanism enhancement data set to obtain a fusion enhancement data set; constructing a fusion data enhanced multi-modal fusion fault diagnosis model based on the fusion enhanced fault data set; and the established fault diagnosis model is used for fault diagnosis in the rolling process, and a rolling stability control strategy is formulated based on a diagnosis result. According to the control method, the time domain feature and the frequency domain feature of the fault are fused to achieve high-precision fault diagnosis, then the corresponding control strategy is implemented based on the diagnosis result, and then rolling stability online control is achieved.
Owner:NORTHEASTERN UNIV CHINA

Method and device for monitoring wear state of high-frequency welded pipe roller

The invention provides a high-frequency welded pipe roller wear state monitoring method and device, and relates to the technical field of artificial intelligence and data processing, a holographic sensing system of working condition parameters and physical signals is constructed through synchronous monitoring of a multi-source sensor, and noise spectrum offset is tracked in real time based on time-frequency expression of data in different modes, so that the real-time monitoring of the wear state of a high-frequency welded pipe roller is realized. And an anti-error filtering protection channel is constructed, so that the inherent characteristics of the damage can be effectively captured. In addition, multi-physical field damage characterization information is fused from multiple complementary dimensions of transient impact (instantaneous frequency vector), spectrum complexity (spectral entropy) and amplitude distribution deflection (skewness), more comprehensive and richer state description can be provided, accurate quantitative evaluation of the roller wear level is achieved, and the capacity of real-time monitoring and accurate recognition of the roller wear state is remarkably improved.
Owner:SHANDONG HONGMIN ROLLER MOLD

Cold rolling mill roller micro displacement real-time monitoring and dynamic compensation control early warning method

The invention provides a cold rolling mill roller micro displacement real-time monitoring and dynamic compensation control early warning method, which relates to the technical field of monitoring control, and comprises the following steps: monitoring roller temperature field distribution through infrared thermal imaging, establishing a mapping relation between displacement and temperature gradient, calculating thermal deformation and compensating displacement drift; constructing a rolling mill equipment domain knowledge graph and a diagnosis rule base, and performing fault diagnosis by utilizing graph embedding learning; and generating a compensation optimization strategy and establishing fuzzy correlation mapping to calculate an optimal parameter. According to the method, accurate monitoring and compensation of the micro displacement of the roller are achieved, and the equipment fault early warning capacity and the rolling precision are improved.
Owner:CHANGZHOU SHENGTAK SEAMLESS STEEL TUBE

Method for safely producing 4343 alloy blank with low carbon and low cost

The invention belongs to the technical field of aluminum alloy production, and particularly discloses a low-carbon, low-cost and safe method for producing a 4343 alloy blank, raw materials are weighed according to a certain proportion, an aluminum melt obtained through smelting in a smelting furnace is refined and subjected to on-line degassing and filtering, the 4343 alloy blank is produced through a continuous casting and rolling method, a finished product is small in crack edge, segregation of internal components of the material is small, and the production cost is low. The method has the advantages that secondary aluminum can be used as raw materials in a large proportion, low carbon and consumption reduction are achieved, and the method is different from a traditional casting production mode, a matched casting deep well is not needed, the phenomenon that cooling water is accumulated in the deep well or a narrow area is avoided, and the explosion problem possibly occurring after high-temperature aluminum water makes contact with the cooling water is avoided; the production process is simple, the safety degree is high, aluminum-strontium alloy is not needed in the production process, the production cost is reduced, and meanwhile the strontium poisoning phenomenon caused by misoperation of field operators is completely eradicated.
Owner:LUOYANG LONGDING ALUMINUM

Low-cost high-surface cold-rolled dual-phase steel DP780 and production method thereof

The invention relates to the technical field of advanced high-strength steel for automobiles. The invention relates to cold-rolled dual-phase steel DP780 with low cost and high surface. The cold-rolled dual-phase steel DP780 comprises the following chemical components in percentage by mass: 0.10 to 0.15 percent of C, 0.20 to 0.40 percent of Si, 1.60 to 1.80 percent of Mn, less than or equal to 0.015 percent of P, less than or equal to 0.004 percent of S, 0.015 to 0.035 percent of Al, 0.010 to 0.025 percent of Ti, 0.005 to 0.015 percent of Nb, less than or equal to 0.006 percent of N, less than or equal to 0.0003 percent of H and the balance of iron and inevitable trace impurities. The invention further provides a production method of the low-cost high-surface cold-rolled dual-phase steel DP780. The production method comprises the technological processes of smelting, continuous casting, casting blank reheating, rough rolling, finish rolling, cooling and coiling after rolling, hot coil acid continuous rolling and rolled hard coil continuous annealing. The 780MPa-grade cold-rolled dual-phase steel has the beneficial effects that the 780MPa-grade cold-rolled dual-phase steel which is small in alloy adding amount and easy to control steelmaking casting, hot rolling and continuous annealing can be stably obtained, and the use requirements of automobile parts are met.
Owner:BAOSTEEL ZHANJIANG IRON & STEEL CO LTD +1

Hot-rolled wire rod for 2100MPa-grade stranded wire and manufacturing method of hot-rolled wire rod

The invention relates to a hot-rolled wire rod for a 2100MPa-grade stranded wire and a manufacturing method thereof, after a high-carbon and high-silicon component system is rolled and spun into a wire rod, the wire rod is cooled at a cooling speed of more than or equal to 31 DEG C / s through online molten salt sorbite regulation and control treatment, and enters a sorbite phase region from an austenite state; the method comprises the following steps of: forming a structure mainly comprising a sorbite structure, performing isothermal tempering, promoting fusing of a part of sorbite lamellas, and finally performing roller way cover opening and slow cooling to prepare the hot-rolled wire rod of which the microscopic structure comprises a mixed structure consisting of tempered sorbite, tempered ferrite and fused sorbite, so that alloy components can be simplified, and the strong plasticity matching and the structure uniformity of the wire rod can be improved; the tensile strength is 1420-1470 MPa, the percentage reduction of area is 36%-41%, the composite material is used for the application field of manufacturing 2100 MPa grade stranded wires and the like, off-line heat treatment can be avoided, and the risk of wire breakage during downstream drawing and twisting is reduced.
Owner:JIANGSU YONGGANG GROUP CO LTD

Method for low-carbon environment-friendly production of 3104 alloy blank with high secondary aluminum ratio

The invention belongs to the technical field of aluminum alloy production, and particularly discloses a low-carbon environment-friendly method for producing a 3104 alloy blank with a high secondary aluminum proportion, which comprises the procedures of smelting, melt purification, online degassing filtration, continuous casting and triple continuous rolling, and is characterized in that alloy components are optimized, secondary aluminum waste is used in a large proportion, the Fe content is increased, and the production cost is reduced. Iron and elements such as manganese in the aluminum alloy form intermetallic compounds, the intermetallic compounds can serve as heterogeneous nucleation, obviously refine alloy grains during casting and increase Fe content, the performance of the 3104 alloy blank is improved, meanwhile, aluminum is replaced with iron, the main material cost can be reduced, in addition, due to the fact that the rolling temperature of an inlet of each rack is high, and meanwhile the finish rolling temperature is also high, the service life of the 3104 alloy blank is prolonged. The self-tempering effect is achieved, internal dislocation of materials is eliminated, the blank edge cracking condition is improved, strip breakage caused by the edge cracking problem in the subsequent rolling process is avoided, safe production is guaranteed, the main material cost is reduced, meanwhile, the blank performance is improved, the 3104 alloy blank is efficiently produced in a high-quality mode, and the purposes of low carbon and environment protection are achieved.
Owner:LUOYANG LONGDING ALUMINUM

Alloy plate rolling forming equipment

The invention relates to the technical field of rolling mills, in particular to alloy plate rolling forming equipment which comprises a rack, two sets of rolling structures which are symmetrically arranged up and down are rotatably installed on the rack, each rolling structure comprises two adjusting discs arranged in the rack, and connecting shafts are rotatably arranged on the sides, away from each other, of the two adjusting discs in a penetrating mode; the end, away from the adjusting disc, of the connecting shaft is rotationally connected with the rack, the middle section of the connecting shaft is fixedly sleeved with a center gear, and when the roller contour measuring instrument detects that the roller used for rolling the alloy plate is excessively abraded, a user can pull out the pin shaft used for fixing the adjusting disc and then rotate the adjusting disc by 180 degrees, so that the roller contour measuring instrument can be used for rolling the alloy plate. By means of the structure, the position of the excessively-abraded roller and the position of another standby roller on the adjusting disc are changed, then the adjusting disc is fixed through the pin shaft again, the alloy plate can be rolled immediately, the rollers do not need to be replaced immediately, a large amount of time is saved, and therefore the rolling efficiency of the alloy plate is greatly improved.
Owner:JIANGSU XISHENG METALLURGICAL EQUIPMENT CO LTD

Low-cost high-surface cold-rolled dual-phase steel DP980 and production method thereof

The invention relates to the technical field of advanced high-strength steel for automobiles. The invention relates to cold-rolled dual-phase steel DP980 with low cost and high surface. The cold-rolled dual-phase steel DP980 comprises the following chemical components in percentage by mass: 0.07 to 0.10 percent of C, 0.30 to 0.60 percent of Si, 2.00 to 2.60 percent of Mn, less than or equal to 0.015 percent of P, less than or equal to 0.003 percent of S, 0.015 to 0.035 percent of Al, 0.010 to 0.040 percent of Nb, 0.010 to 0.040 percent of Ti, 0.10 to 0.30 percent of Cr, less than or equal to 0.006 percent of N, less than or equal to 0.0003 percent of H and the balance of iron and inevitable trace impurities. The invention provides a production method of low-cost high-surface cold-rolled dual-phase steel DP980. The production method comprises the technological processes of smelting, continuous casting, casting blank reheating, rough rolling, finish rolling, cooling and coiling after rolling, hot coil acid continuous rolling and rolled hard coil continuous annealing. The 980MPa-grade cold-rolled dual-phase steel has the beneficial effects that the 980MPa-grade cold-rolled dual-phase steel which is small in alloy adding amount and easy to control steelmaking casting, hot rolling and continuous annealing can be stably obtained, and the use requirements of automobile parts are met.
Owner:BAOSTEEL ZHANJIANG IRON & STEEL CO LTD +1

Low-carbon environment-friendly method for producing high-strength 8006 alloy container foil

The invention belongs to the technical field of aluminum alloy production, and particularly discloses a low-carbon environment-friendly method for producing a high-strength 8006 alloy container foil, aluminum alloy component proportion and melt treatment and cold rolling production processes are optimized, a large amount of regenerated aluminum waste can be digested, energy consumption is lower than that of a primary aluminum ingot by 50% or above, a blank with the thickness of 1.5 mm is produced through triple continuous rolling, and the production cost is low. The container foil finished product is rolled through 4-5 passes of cold foil rolling, compared with a conventional scheme, the rolling passes are reduced by 2-3, the machining cost is saved by 500 yuan / ton, the blank thickness can be reduced through the production scheme, the cold foil rolling production passes are reduced, high-temperature intermediate annealing is not needed in the cold rolling production process, about 280 kw.h annealing power consumption is saved for each ton, low-carbon short-process production is achieved, and the production cost is reduced. The tensile strength of the finished product is larger than or equal to 150 MPa, the ductility is larger than or equal to 18%, the tensile strength is about 20 MPa higher than that of container foil produced through a conventional scheme, deformation is not likely to happen after punching forming, and the terminal use effect is better.
Owner:LUOYANG LONGDING ALUMINUM

Aluminum product rolling process real-time monitoring and optimizing system based on digital twinning

The invention provides an aluminum product rolling process real-time monitoring and optimizing system based on digital twinning, and relates to the technical field of power battery aluminum foil rolling. The monitoring and optimization system comprises a data acquisition module, a digital twin modeling module, a real-time monitoring module, a dynamic optimization module, a feedback control module, a green manufacturing optimization module and a cross-alloy adaptive module. According to the aluminum product rolling process real-time monitoring and optimizing system based on digital twinning, the data acquisition module, the digital twinning modeling module, the real-time monitoring module, the dynamic optimizing module, the feedback control module, the green manufacturing optimizing module and cross-alloy self-adaption work cooperatively; the defects in the aspects of data acquisition and integration, process parameter optimization and anomaly detection, energy consumption optimization and green manufacturing in the prior art are overcome.
Owner:GUIZHOU GUIALUMINUM NEW MATERIAL CO LTD

Composite machining method for hollow rotating shaft

The invention discloses a composite machining method for a hollow rotating shaft. The composite machining method comprises the steps that a rotating shaft blank is subjected to hot piercing, straightening, spheroidizing annealing and phosphorus saponification processes to obtain a first formed part; reducing the right part of the first forming piece; a stepped shaft is formed at the left part of the second forming part; a long keyway is formed in the middle of the third forming part; the fourth formed part is treated through spheroidizing annealing and phosphorus saponification, and an inner spline is formed on the inner side face of the right portion of the fourth formed part; the fifth forming piece forms a shaft shoulder; and the sixth forming piece is subjected to isothermal normalizing to form a hollow rotating shaft blank. The first through hole is formed in the rotating shaft blank through hot piercing, then the second through hole, the stepped shaft, the long key groove, the internal spline and the shaft shoulder are sequentially formed by means of directional flowing material step-by-step molding characteristics in all procedures of cold extrusion, the appearance characteristics formed in the previous procedure are not damaged in the later procedure, and integrated machining of the hollow rotating shaft with the complex appearance is achieved.
Owner:ANQING TP GOETZE PISTON RING

Computer intelligent control system of rolling mill

The invention relates to the technical field of metal rolling automation, and discloses a computer intelligent control system of a rolling mill, which comprises a rolling mill production line, and the rolling mill production line further comprises a tensiometer, a pressure sensor and a displacement sensor; and the computer intelligent control system is electrically connected with an executing mechanism and a sensor of the rolling mill production line and comprises a tension control module, an automatic thickness control module and an online model self-adaptive module. The method comprises the following steps: controlling strip steel tension through a tension control module; the strip steel outlet thickness is adjusted through the thickness automatic control module; and model parameters such as rolling mill rigidity and friction compensation are identified in real time in the rolling process through an online model self-adaption module, and continuous optimization of the control model is achieved. By introducing the online model adaptive module, real-time online correction of the core physical model of the control system is realized, and the problem of model mismatch caused by equipment wear and working condition change is solved.
Owner:BEIJING 21 CENTURY SCI & TECH DEV CO LTD

Manufacturing method of high-efficiency and low-cost steel plate for 345MPa-grade low-temperature pressure vessel

The invention discloses a manufacturing method of a high-efficiency and low-cost steel plate for a 345MPa-grade low-temperature pressure vessel, and belongs to the technical field of low-carbon microalloyed steel production. The manufacturing method comprises the steps of molten steel smelting, LF refining, RH vacuum degassing, continuous casting, casting blank heating, rolling, controlled cooling and straightening. The problems that steel plate rolling efficiency is low, rolling resistance is large, and the plate shape is not easy to control are solved, the steel plate is low in cost, high in strength and toughness and high in straightness, and the service safety of the steel plate for the low-temperature pressure container can be guaranteed.
Owner:ANGANG STEEL CO LTD

Steel material and method for producing steel material

The purpose of the present invention is to provide: a steel material which is suitable as a steel structure used in a hydrogen gas environment, has excellent hydrogen absorption resistance in a hydrogen gas environment, and has excellent hydrogen embrittlement resistance; and a method for producing same. The steel material has a specific component composition, wherein the amount of saturated hydrogen that has entered in a hydrogen gas environment at a hydrogen gas pressure of 40 MPa is less than a predetermined value. The predetermined value is 0.8 ppm by mass when the tensile strength TS of the steel material is less than 500 MPa, and is a hydrogen amount CH (ppm by mass) calculated from formula (1) when the tensile strength TS of the steel material is 500 MPa or more. (1): CH (ppm by mass) = 5.4637e-0.004 × TS (MPa) In formula (1), TS (MPa) is the tensile strength of the steel material.
Owner:JFE STEEL CORP

Titanium alloy based on lamellar alpha phase and nanophase precipitation and preparation method thereof

The invention discloses a titanium alloy based on lamellar alpha phase and nanophase precipitation and a preparation method of the titanium alloy, belongs to the field of titanium alloy materials, and aims to solve the bottleneck that strength and work hardening of a high-strength titanium alloy are difficult to cooperate. The titanium alloy comprises, by weight, 2.0%-7.5% of Al, 1.0%-6.0% of V, 1%-8% of x (x is at least one eutectoid beta stable element of Fe, Mn, Cr, Ni and Cu) and the balance Ti and impurities. And the beta-phase molybdenum equivalent [Mo] eq is controlled to be 5.0-10.0. The preparation method comprises the following steps: 1) smelting an ingot for three times in a vacuum consumable electric arc furnace, and cutting a dead head after scaling and flaw detection; (2) carrying out hot rolling at 810-950 DEG C in an alpha + beta two-phase region with the accumulative deformation amount of 75-95%, and constructing a multi-scale lamellar alpha phase, and (3) carrying out solid solution for 30-120 minutes at 700-850 DEG C, rapidly cooling at 50-250 DEG C / s, and inducing the precipitation of a nano eutectoid compound. Aging treatment is not needed, the yield strength is greater than 900 MPa, the work hardening amount is greater than 150 MPa, the elongation is greater than or equal to 15%, the process is simple and easy to industrialize, and the method can be applied to the fields of aerospace, ocean engineering and the like.
Owner:INST OF METAL RESEARCH - CHINESE ACAD OF SCI

1500MPa-grade titanium alloy bar and preparation method thereof

The invention discloses a 1500MPa-grade titanium alloy bar and a preparation method thereof, and belongs to the field of titanium alloy preparation. The 1500MPa-grade titanium alloy bar comprises the following chemical components in percentage by mass: 5.5 to 6.5 percent of V, 4.5 to 5.5 percent of Mo, 3.0 to 4.0 percent of Al, 2.5 to 3.5 percent of Zr, 1.5 to 2.5 percent of Cr, 1.5 to 2.5 percent of Nb, 0.9 to 1.1 percent of Fe and the balance of Ti and impurities. The preparation method comprises the following steps: preparing raw materials according to the components, pressing the raw materials into electrode blocks, welding to obtain consumable electrodes, and performing multi-vacuum consumable smelting to obtain cast ingots; the cast ingot is subjected to cogging forging in a beta area, multi-heating-number upsetting and drawing deformation in the beta area and forged into a bar in a two-phase area; and through multi-pass rolling and multiple solid solution aging heat treatment, the 1500MPa-grade titanium alloy bar is obtained, meanwhile, the ductility is kept to be 6% or above, and the requirement of future aerospace for high-performance titanium alloy is met.
Owner:CHENGDU ADVANCED METAL MATERIALS IND TECH RES INST CO LTD

High-precision same-turning roller adjusting mechanism and prestressed rolling mill

The invention discloses a high-precision same-turning roller adjusting mechanism and a pre-stressed rolling mill. The two racks are symmetrically arranged; bearing seat adjusting devices are installed on the portions, corresponding to the two sides of the upper bearing seat, of each rack, and two second-stage worm and gear reduction gearboxes are arranged on the portions, corresponding to the upper bearing seat adjusting devices, of the top of each rack. A first-stage worm and gear reduction gearbox is arranged between the two second-stage worm and gear reduction gearboxes of each rack; worms of the two primary worm and gear reduction gearboxes are connected together through a connecting assembly and used for being connected with a driving device. The two axial sides of a worm wheel of each first-stage worm and gear reduction gearbox extend out to be coaxial with a worm of the corresponding second-stage worm and gear reduction gearbox. And a worm gear of each secondary worm and gear reduction gearbox is in transmission connection with the bearing seat adjusting device. Compared with a straight gear pair, a helical gear pair and the like, the two stages of worm and gear pair transmission mechanisms are arranged, so that the speed ratio is greatly increased, and the adjusting precision of the roller is improved.
Owner:HUATIAN ENG & TECH CORP MCC

Composite aluminum plate with pre-embedded mixed melting layer microstructure and cast-rolling preparation method of composite aluminum plate

The invention discloses a composite aluminum plate with an embedded mixed melting layer microstructure and a cast-rolling preparation method of the composite aluminum plate, and belongs to the technical field of aluminum alloy material preparation, the composite aluminum plate comprises a coating aluminum alloy, a matrix aluminum alloy and an embedded brazing flux mixed melting layer, the coating aluminum alloy is connected with the matrix aluminum alloy through the embedded brazing flux mixed melting layer, and the matrix aluminum alloy is connected with the embedded brazing flux mixed melting layer. The pre-embedded brazing flux mixed melting layer is a controllable mixed metal layer formed by mixing pre-embedded brazing flux metal and a fusion layer formed by a solid-liquid cast rolling process, the cast rolling preparation method is a coating-cast rolling combined preparation method, and the method has the advantages of being short in process, high in production efficiency, high in pre-embedded layer control precision and the like, and large-scale production of products is facilitated.
Owner:YANSHAN UNIV +2