This invention discloses a
system and method for monitoring the overall force on a mining
truck based on intelligent bearings, belonging to the technical field of
condition monitoring and
safety control of mining transportation equipment. The method includes: installing intelligent bearings with integrated multi-
source data sensors at the wheel hubs of each wheel to collect real-
time data on triaxial forces, rotational speed, and
vertical vibration in a reference coordinate
system; identifying the current working condition based on the speed ratio,
vertical vibration amplitude, and rotational speed status; calculating motion state parameters when the working condition is turning or the tires are straightening; calculating the longitudinal, lateral, and vertical forces of the entire vehicle when the working condition is turning; calculating the overall vehicle weight when the working condition is stationary or at a
constant speed; and finally, judging abnormal states such as overload, uneven load, wheel lift-off, or tire blowout based on the overall vehicle force parameters and issuing warnings. This invention achieves direct, real-time monitoring of triaxial forces and multi-dimensional safety warnings during the movement of the mining
truck, and has advantages such as high measurement accuracy, strong adaptability to all working conditions, and no need for additional sensors.