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Laser-cladded composite wear-resisting layer on surfaces of copper and copper alloys and preparation method

A laser cladding and copper alloy technology, applied in the field of material science, can solve the problems of high price, complex process, insufficient coating toughness, etc., and achieve the effect of compact structure, high efficiency and low energy consumption

Inactive Publication Date: 2011-05-04
HUAZHONG UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] 3) Insufficient toughness in the coating, defects such as thermal cracking and stress exist inside the coating
However, the process is slightly complicated, and plasma spraying and high-power CO 2 Laser equipment is bulky and expensive
In addition, the patent "A New Method for Surface Coating of Copper Metal in Continuous Casting Mold" (Patent Publication No. 101294282) invented a method for coating the surface of copper metal in the mold. Pulsed laser beams irradiate metal surfaces, but metal flakes and filaments are difficult to process and difficult to operate for large-area cladding

Method used

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  • Laser-cladded composite wear-resisting layer on surfaces of copper and copper alloys and preparation method
  • Laser-cladded composite wear-resisting layer on surfaces of copper and copper alloys and preparation method
  • Laser-cladded composite wear-resisting layer on surfaces of copper and copper alloys and preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] In this embodiment, a pulsed Nd:YAG laser is used on the surface of a red copper plate of 500×200×10mm to carry out laser cladding of a composite wear-resistant layer, and its preparation method is carried out according to the following steps:

[0031] 1. Copper plate surface activation treatment

[0032] Sand blast the surface of the copper plate with a thickness of 10mm or use 60# coarse sandpaper to roughen the copper plate to remove surface rust to enhance the bonding strength between the copper alloy surface and the cladding layer, and then clean it with acetone to remove oil and carry out Dry at low temperature (<100°C) or air dry naturally.

[0033] 2. Preparation of nickel-based alloy raw materials, preset transition layer

[0034]The nickel-based alloy raw materials for the transition layer are prepared according to the following composition (weight percentage): Cu 20.0%, Al 6.0%, Si 0.3%, Zr 1.7%, and the balance is Ni. The particle size of each of the above...

Embodiment 2

[0045] In this embodiment, a pulsed Nd:YAG laser is used to laser clad a composite wear-resistant layer on the surface of the copper plate of the continuous casting slab crystallizer. The copper plate is a Cr-Zr-Cu alloy. One end requires a coating thickness of 0.8mm, and the other end requires a thickness of 2.0mm. . The preparation method proceeds as follows:

[0046] 1. Copper plate surface pretreatment

[0047] Use 60# coarse sandpaper to manually polish the surface of the crystallizer copper plate to remove oxides and rust, and then clean the surface with acetone to remove oil.

[0048] 2. Preparation of nickel-based alloy raw materials

[0049] The nickel-based alloy raw material for the transition layer is prepared according to the following composition (weight percentage): Cu 30.0%, Al 8.0%, Si 0.6%, Zr 2.4%, and the balance is Ni. The particle size of the above-mentioned raw materials is 200-400 mesh, and they are uniformly mixed.

[0050] 3. Prepare transition la...

Embodiment 3

[0059] The present invention carries out laser laser cladding composite wear-resistant layer on the surface of phosphorus deoxidized copper (TP1), and the preparation method is carried out according to the following steps:

[0060] 1. Copper plate surface pretreatment

[0061] The surface is sandblasted to remove oxides and rust, and then the surface is cleaned with acetone to remove oil.

[0062] 2. Preparation of nickel-based alloy raw materials, preset, laser cladding to prepare transition layer

[0063] The nickel base alloy raw material for the transition layer is prepared according to the following composition (weight percentage): Cu 25%, Al 7%, Si 0.5%, Zr 2.0%, and the balance is Ni. The particle size of the above-mentioned raw materials is 200-400 mesh, and they are uniformly mixed.

[0064] 3. Prepare transition layer by presetting and laser cladding

[0065] The above-mentioned nickel-based alloy powder is sent into the laser melting pool by a roller-type negativ...

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Abstract

The invention relates to a laser-cladded composite wear-resisting layer on the surfaces of copper and copper alloys and a preparation method. The composite wearing layer is a multi-layered laser cladding layer comprising at least two or more than two layers, wherein the coating connected with a substrate is the first layer, which is also called as a transition layer and is a copper-based alloy prepared from the following components in percentage by weight: 20.0-30.0 percent of Cu, 6.0-8.0 percent of Al, 0.3-0.6 percent of Si, 1.7-2.4 percent of Zr and the balance of Ni; and the rest layer is a cobalt-based alloy prepared from the following components in percentage by weight: 1.0-1.5 percent of C, 25-30 percent of Cr, 2-4 percent of Fe, 10-15 percent of W, 0.8-1.2 percent of Si, 3-4 percent of B, 8-12 percent of Ti, 10-12 percent of Ni and the balance of Co. The composite wear-resisting layer provided by the invention has compact tissues without cracks or pores and forms favorable metallurgy combination with the surfaces of copper and copper alloys. The preparation method provided by the invention can be used for accurately controlling the thickness of the composite wear-resisting layer and automatically controlling the whole process, and has the advantages of low energy consumption, no pollution, high efficiency and low cost.

Description

technical field [0001] The invention belongs to the technical field of material science, in particular to a laser cladding composite wear-resistant layer on the surface of copper and copper alloy and a preparation method thereof. Background technique [0002] Copper has good conductivity and good mechanical properties, so copper alloy is an indispensable metal material in industry, and has been widely used in electric appliances, machinery manufacturing, aerospace and other industries. In recent years, the sharp rise in copper prices has further increased the cost of copper alloy parts. With the rapid development of science and technology, there is an urgent need to improve the performance of copper alloy materials. It is required to ensure high thermal conductivity or high electrical conductivity. Improve its hardness, wear resistance and arc ablation resistance. Therefore, surface modification is an effective way to prolong the service life of copper alloy parts and reduc...

Claims

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Application Information

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IPC IPC(8): C23C24/10
Inventor 王爱华闫华
Owner HUAZHONG UNIV OF SCI & TECH
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