High-speed steel roll ring and its production

A high-speed steel and roll ring technology, which is applied in the manufacture of tools, rolls, metal rolling, etc., can solve the problems of roll ring brittleness, complex production process, low hardness, etc., and achieve good thermal fatigue resistance, simple production process, The effect of high strength and toughness

Inactive Publication Date: 2003-06-18
XI AN JIAOTONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the roll rings of wire mills and bar mills mainly use alloy cast iron roll rings and hard alloy roll rings. Alloy cast iron roll rings have high strength and good toughness, but low hardness, poor red hardness and low wear resistance.
Tungsten carbide roller rings have the advantages of high hardness and good wear resistance, but are brittle and prone to peeling and brittle cracks during use
Chinese patent document CN1174764 provides a cermet roll ring with good wear resistance, but this roll ring must be formed by hot pressing and sintering, the production process is complicated, and adding non-metallic ceramics to the roll ring will damage the roll ring. Toughness, resulting in brittle cracks in the roll ring during use

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0057] 1. Ingredients: the amount of various raw materials (weight %)

[0058] Ordinary steel scrap: 12.0; pig iron: 42.4; ferrotungsten: 4.5; ferromolybdenum: 11.0; ferrovanadium: 5.5; carbon ferrochrome: 12.5; metal aluminum: 0.7; ; Ferro-titanium: 1.0; Cerium-based rare earth magnesium alloy: 0.60; Sodium-containing substances 0.80.

[0059] 2. Melting: smelting with a 250kg medium frequency induction furnace

[0060] ① Mix 30.0kg of ordinary steel scrap, 106.0kg of pig iron, 11.25kg of ferrotungsten, 27.5kg of ferromolybdenum, 31.25kg of carbon ferrochrome, 4.25kg of metal cobalt and 3.25kg of metal nickel according to the above composition requirements and put them into the furnace for heating and melting. After melting, add 13.75kg ferrovanadium, 15.0kg ferroniobium and 2.5kg ferrotitanium.

[0061] ② After adjusting the ingredients in front of the furnace, the temperature is raised to 1640°C, and 1.75kg of aluminum ingot is added for deoxidation and alloying, and then...

Embodiment 2

[0076] 1. Ingredients: the amount of various raw materials (weight %)

[0077] Ordinary steel scrap: 22.55; pig iron: 30.9; ferro-tungsten: 7.8; ferro-molybdenum: 8.0; ferro-vanadium: 6.5; ; Ferro-titanium: 0.5; Cerium-based rare earth magnesium alloy: 0.55; Sodium-containing substances 1.0.

[0078] 2. Melting: smelting with a 500kg medium frequency induction furnace

[0079] ① Mix 112.75kg of ordinary steel scrap, 154.5kg of pig iron, 39.0kg of ferrotungsten, 40.0kg of ferromolybdenum, 57.5kg of ferrochrome carbon, 9.25kg of metal cobalt and 3.25kg of metal nickel according to the above composition requirements and put them into the furnace for heating and melting. After melting, add 32.5kg ferrovanadium, 37.0kg ferroniobium and 2.5kg ferrotitanium.

[0080] ② After adjusting the composition before the furnace, the temperature is raised to 1640°C, and 4.0kg of aluminum ingot is added for deoxidation and alloying, and then it is released from the furnace.

[0081] ③Crush 2...

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Abstract

A high-speed steel roller ring for rolling wire or rod material contains C, W, Mo, V, Cr, Al, Ni, Co, Nb, Ti, Ce, Na, Mg, Si, Mn, S, P and Fe proportionally. It is prepared through smelting in electric furnace, centrifugal casting, and annealing, high-temp quenching and tempering twice. Its advantages are high hardness, tension strength and toughness for breaking, smooth surface and high size stability.

Description

1. Technical field [0001] The invention belongs to the technical field of steel rolling, and relates to a roll ring for various wire rod mills and bar mills and a manufacturing method thereof, in particular to a high-speed steel roll ring and a manufacturing method thereof. 2. Background technology [0002] Hot rolling is an important process in the iron and steel industry. Hot rolling rolls are the key tools for hot rolling production and must be able to withstand quite strong force and heat. In addition to good fracture resistance, the surface should also have good wear resistance and heat resistance. This is not only because the roll is closely related to the cost of the product, but also directly determines the quality of the hot-rolled product and the operating rate of the hot-rolling mill. Due to the rolling stoppage caused by the surface wear of the roll, it often causes great economic losses. Therefore, the research on improving the wear resistance of the hot roll su...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21B27/00C22C38/52
Inventor 符寒光邢建东
Owner XI AN JIAOTONG UNIV
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