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2624 results about "Manufacturing efficiency" patented technology

Manufacturing efficiency is the level of performance within your company, and it's something that can always be improved upon. 1. Know your product, and make sure everybody in your company knows the product. Manufacturing efficiency starts with well-trained individuals throughout the entire company.

3D printing manufacturing device and method of metal parts

The invention discloses a 3D printing manufacturing device and method of metal parts. The 3D printing manufacturing device and method aim to efficiently manufacture the metal parts. The 3D printing manufacturing device of the metal parts comprises a laser system, a powder laying system, an atmosphere protecting system, a heating system and a computer control system. The 3D printing manufacturing device further comprises a closed work cavity, a forming cylinder is arranged inside the work cavity, and the laser system is arranged above the forming cylinder; the powder laying system is arranged on the upper side of the work cavity; one side of the work cavity is provided with the atmosphere protecting system, and the bottom of the forming cylinder is provided with the heating system; the lower side of the forming cylinder is provided with a driving device; one side of the work cavity is provided with a vacuum pump; the computer control system comprises a computer which is connected with a control card of the driving device and a control card of the laser system through data wires. According to the 3D printing manufacturing device and method, the metal parts of any structures can be directly manufactured, digital manufacturing from 3D digital models to part entities is achieved, and processing and manufacturing efficiency and the material using ratio of aluminium alloy parts of complex structures can be greatly improved.
Owner:航天科工(长沙)新材料研究院有限公司

Feature-based numerical-control method for processing and manufacturing complicated parts

Disclosed is a feature-based numerical-control method for processing and manufacturing complicated parts. The feature-based numerical-control method includes expressing features on the basis of a body and an object-oriented process; expressing geometrical and technological information of a part in an integral manufacturing procedure on the basis of the features; utilizing the features as carriers of manufacturing knowledge and experience to implement effective integration and closed-loop control for information of manufacturing stages of designing, processing, detecting and the like; and carrying out automatic technological decision, automatic numerical-control programming, post-processing, control for a processing procedure, online detection, technology optimization and working hour prediction on the basis of automatic feature identification and the features. The feature-based numerical-control method has the advantages that information links are effectively connected with one another in the processing procedure, the manufacturing procedure is automatic and intelligent, dependence on manual experience is reduced in the manufacturing procedure, production management for the manufacturing procedure is facilitated, the manufacturing efficiency is improved, and the production cost is reduced.
Owner:SUZHOU MACHINING PRECISION ELECTRONICS

Mould for manufacturing fissure surface of rock like test block

The invention discloses a mould for manufacturing a fissure surface of a rock like test block. The mould comprises a sliding groove, a sheet steel locating rod, a protractor, a sliding rod and a sheet steel, wherein the sliding groove is a long strip type metal component provided with a straight groove hole; the sheet steel locating rod is a metal rod; the sliding rod is a metal rod marked with ascale; a sheet steel fixing sheet is a hard sheet provided with a notch and stuck on the bottom surface of the test block mould; the sliding groove is fixed on the top of the side wall of the test block mould; the sheet steel locating rod is fixed above the sliding groove; the circle centre of the protractor passes through any bolt and is fixed above the sheet steel locating rod; the sliding rod passes through holes at two ends of the sheet steel locating rod and is vertical to the sheet steel locating rod; one end of the sheet steel is fixed in a through groove of the sheet steel locating rod; and the other end of the sheet steel is clamped in the notch of the sheet steel fixing sheet. The mould disclosed by the invention is capable of conveniently and rapidly adjusting parameters of thefissure surface of the test block, such as an inclination angle, an interval, a communication rate and the like. The mould is easy to process and can be repetitively utilized, thus, the manufacture efficiency and the precision of the test block are increased.
Owner:WUHAN UNIV

A method for manufacturing electroplating diamond wire saw

The invention relates to a method for manufacturing electroplating diamond wire saw. The invention has main features as follows: firstly, winding the metal lines on a string releasing wheel, continuous operating the metal lines, completing the fore treatment, pre-plating, sanding and thickening procedures, and finally winding the metal lines on a string receiving wheel to complete the electroplating process, wherein, the pre-plating, sanding and thickening procedures are completed in a same electroplating bath; sanding is completed by annular feather belt subsequent rotated in the electroplating bath; the diamond grinding medium in the plating solution is suspended in the plating solution under the mixing function, and naturally depositing on the annular feather belt; and the linear velocity passing through the annular feather belt and the metal lines of the annular feather belt are identical, so the diamond grinding medium on the metal lines and the annular feather belt has a definite relative still time, to ensure sanding time. The invention uses annular feather belt to perform sanding, improves sanding efficiency, improves the manufacturing efficiency of electroplating diamond wire saw and reduces the manufacturing costs.
Owner:QINGDAO UNIV OF SCI & TECH

Method for producing box beam/column with steel structure

The invention relates to a method for producing a box beam/column with a steel structure, comprising the following steps: (1) numerically controlling web plates, blanking based on the size of a partition plate and processing to form a bevel outlet; (2) assembling spot welding lining plates on the backs of the web plates and the partition plate; (3) assembling cover plates and two of the web platesto form a U-shape groove on a box assembling machine; (4) placing the partition plate in the formed U-shaped groove and welding three sides of the partition plate; and (5) assembling the cover platesand welding attachment welds between every two cover plates. The method solves the problem that the box beam/column cannot produce when no special electroslag welding equipment is provided, what is more important, the method solves the problem that welding is difficult by adopting the electroslag welding when the thickness of a wall panel of the beam/column is below 18 mm during multi-layer buildings are built. By adopting the method, the processing process is simplified, the component quality and the manufacture efficiency are greatly improved, favorable economic and societal values are achieved, and polarization and application are easy.
Owner:河南天丰钢结构有限公司

Method and System for Manufacturing Sintered Rare-Earth Magnet Having Magnetic Anisotropy

To improve the performance of a rare-earth magnet, it is effective to use a low-oxidized powder having a small grain size. One objective of the present invention is to provide a method for manufacturing a sintered rare-earth magnet having a magnetic anisotropy, in which a very active powder having a small grain size can be safely used in a low-oxidized state. Another objective is to provide a method capable of efficiently manufacturing products having various shapes. In a weighing and loading section 41 and a high-density loading section 42, a fine powder as a material of the sintered rare-earth magnet having a magnetic anisotropy is loaded into a mold until its density reaches a predetermined level. Then, in a magnetic orientation section 43, the fine powder is oriented by a pulsed magnetic field. Subsequently, the fine powder is not compressed but immediately sintered in a sintering furnace 44. The present method enables the mass-producing machine to be simple in its operation and its housing to be accordingly smaller, so that it will be possible to eliminate the danger of oxidization or burning of the powder, which has been a serious problem for a conventional method that uses a large-scale die-pressing machine. Furthermore, the manufacturing efficiency can be improved by using a multi-cavity mold for manufacturing a sintered rare-earth magnet having an industrially important shape, such as a plate magnet or an arched plate magnet.
Owner:DAIDO STEEL CO LTD

Combination manufacturing method and device for injection mold with conformal cooling water path

The invention discloses a combination manufacturing method and device for an injection mold with a conformal cooling water path. The device comprises a light beam focusing system, a close wave length coaxial vision positioning system, a powder pavement system and a gas protection system. The gas protection system comprises a sealed forming chamber, a shielding gas device and a powder purification device, wherein the shielding gas device is connected to one side of the sealed forming chamber, and the powder purification device is connected to the other side of the sealed forming chamber. The method is a combination processing method combined with the laser region selection fusion technology and the precision cutting processing technology, the advantages of the laser region selection fusion flexible processing are retained, and the feature that the precision of the high-speed cutting processing is good is given to play. In the process of region selection laser fusion processing, laser surface refusion processing is carried out on each layer, and the compactness and the surface quality of the mold are improved. The technique of density changing rapid manufacturing is adopted, and manufacturing efficiency is improved. Precision mold components with the interior special-shape cooling water path and the complex inner cavity structure can be integrally processed at a time.
Owner:SOUTH CHINA UNIV OF TECH

Resin laminate manufacturing method

ActiveUS20110303355A1Satisfactory reduction in wall thicknessSatisfactory reduction in weightSynthetic resin layered productsVehicle componentsEngineeringManufacturing efficiency
An object is to provide a method for manufacturing a resin laminate IOU, the method being capable of achieving satisfactory reduction in weight and wall thickness while ensuring manufacture efficiency and product quality. To accomplish the object, a resin laminate manufacturing method includes a step of providing a pair of split mold blocks one of which has a cavity provided with a plurality of protrusions each extending toward the other one, and preparing two molten thermoplastic resin sheets each having a thickness adjusted, a step of feeding the two molten thermoplastic resin sheets between the pair of split mold blocks with a predetermined gap left therebetween such that each thermoplastic resin sheet protrudes around annular pinch-off parts, a step of forming a hermetic space between one of the sheets and the cavity of the one mold block opposed to an outer surface of the one sheet, a step of sucking air in the hermetic space from the one mold block side, pressing the outer surface of the one sheet against the cavity of the one mold block to shape the one sheet, and forming cup-shaped portions, and a step of clamping the pair of mold blocks, welding peripheral edges of the two molten thermoplastic resin sheets to each other, and welding the bottoms of the cup-shaped portions formed on the one sheet to an inner surface of the other sheet. According to this method, in the resin laminate thus manufactured, the two sheets are substantially equal in thickness to each other.
Owner:KYORAKU CO LTD

Online layered detection material increasing and decreasing compound manufacturing method

ActiveCN108031844AProofreading in real timeReal-time layer detectionAdditive manufacturing apparatusIncreasing energy efficiencyMetallurgyAdditive layer manufacturing
The invention belongs to the field of intelligent compound material increasing and decreasing manufacturing, and discloses an online layered detection material increasing and decreasing compound manufacturing method. The online layered detection material increasing and decreasing compound manufacturing method comprises the steps that (1) a three-dimensional model of a to-be-formed part is established and transformed into an STL model, the STL model is sliced, theoretical shape data of each layer are obtained, and a material increasing processing path and a material decreasing processing path of each layer are preset; (2) a plurality of cladding channels are formed according to cladding forming of the material increasing processing path of the current layer, the multiple cladding channels form the current cladding layer, section shape information of the cladding channels is collected in real time while cladding forming is conducted and subjected to data processing, and the shape of thecurrent cladding layer is obtained to assist planning the material increasing and decreasing paths; and (3) the step (2) is repeated, cladding forming of each layer is completed, so that manufacturingof the whole part is completed. According to the online layered detection material increasing and decreasing compound manufacturing method, the problem that past manufacturing and measuring separation have no real-time feedback and have deviation in the manufacturing process is solved, the manufacturing efficiency and manufacturing precision are improved, and the online layered detection materialincreasing and decreasing compound manufacturing method adapts to layered formed material increasing manufacturing.
Owner:HUAZHONG UNIV OF SCI & TECH

Electric arc additive manufacturing method

The invention discloses an electric arc additive manufacturing method which comprises the following steps of (1) selecting a corresponding heat source type, a forming wire material, and a material type of a base plate according to the material requirement of a forming target part; (2) building a computer-aided design (CAD) geometric model of the forming target part, extracting a standard templatelibrary (STL) model, slicing the STL model, generating a G code file required for printing, and transmitting the G code to a printer; (3) setting printing parameters, starting the printer, and printing metal thin layers according to a planned route layer by layer; and (4) after finishing printing all layer sheets through the printer, carrying out arc failure through a welding gun, and obtaining the forming target part. An additive piece printed through the method provided by the invention is less in error and flawless, has the advantage of good surface quality, and is stable in process, high in dimensional accuracy and surface quality, short in processing period, and low in cost at the same time; the printing process is in closed-loop control, so that the automation degree is high, and thelabor intensity of operating personnel can be reduced; and continuous manufacturing can be realized, and the manufacturing efficiency is high.
Owner:HOHAI UNIV CHANGZHOU

Multi-point flexible positioning tool

The invention discloses a multi-point flexible positioning tool which comprises a plurality of rectangular coordinate type flexible support die blocks and a base, wherein the plurality of rectangular coordinate type flexible support die blocks are arranged and fixed on the upper surface of the base; an X-direction sliding panel in each rectangular coordinate type flexible support die block is driven by a driving mechanism to do straight reciprocating motion along an X-direction straight guide track; and a Y-direction sliding panel in each rectangular coordinate type flexible support die block is driven by the driving mechanism to do straight reciprocating motion along a Y-direction straight guide track. The multi-point flexible positioning tool can ensure precise positioning of a thin-walled curved part, rapidly form an optimal support array which is matched with the surface of the part according to three-dimensional information and machining information of the thin-walled curved part to be clamped under the control of a computer control unit, and alleviate the deformation of a workpiece which is stressed and heated in a machining state, thus improving the manufacturing quality and the manufacturing efficiency of the part; and moreover, the tool can also be taken as an assembling tool to assemble the thin-walled curved part, and can effectively improve the machining efficiency and the machining quality of the part.
Owner:XIAN WINWAY TOOLS
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