Stiction analysis of a conventional or legacy valve operation in a fluid
process plant is described. The method includes receiving a series of
setpoint signals, SP, generating, by the controller, a series of controller output signals, OP, driving the valve operation by applying the OP, to the valve, measuring a series of
process variable signals, PV, downstream of the valve, receiving the series of
process variable signals at the controller, performing inverse modelling on the PV, to estimate a manipulated variable, , receiving and analyzing by a
system processor, the SP, the OP, and the , and outputting the estimated stick values, S, the estimated jump values, J, an average of the estimated stick values, an average of the estimated jump values, a
confidence interval for the average of the stick values, and a
confidence interval for the average of the jump values.