2905 results about "Steel casting" patented technology

The invention relates to a wearable compound layer material for machine parts and a manufacturing method and equipment thereof. The wearable compound layer material is a metal-based wearable compound layer material which is composed of a matrix metal and lots of particles or fibers dispersed and distributed in the matrix metal, thereby having a multi-phase structure. The wearable compound layer material is manufactured by a direct-current electroplating or pulse electroplating method. The direct-current electroplating or pulse electroplating equipment is composed of parts such as an electroplating power source, an electroplating tank, a metal anode or a metal alloy anode, a machine part substrate cathode, a stirring device, a solution circulating device, a heating and temperature control device, an additive supplementing device and the like. The wearable compound layer material for machine parts provided by the invention is obviously superior in performance to good-quality cast iron wearable parts, good-quality cast steel wearable parts and wearable parts for surface heat treatment of common steel and good-quality steel commonly employed in the present product. The wearable compound layer also has high-temperature abrasive resistance and excellent corrosion resistance while having excellent abrasive performance; and the internal stress of the coating is very low.

The invention relates to a short-process environmentally-friendly comprehensive red mud utilization method and equipment for comprehensively utilizing energy, which can be used for refining iron in high-pollution red mud difficult to treat, with high efficiency, high quality and high benefits, and applying the iron to electric furnace steel making or steel casting and the like, without using coke, so as to realize the large-scale comprehensive utilization of the red mud. High-temperature smoke of a revolving bed is used for waste heat generation, secondary-combustion hot wind preheating, pellets preheating and red mud drying, a dry quenching pellet technology is used for applying the heat of high-temperature pellets to waste heat generation so that waste heat is fully utilized, a low-cost pressure swing adsorption oxygen generation technology is utilized, and therefore, the comprehensive energy consumption and the production cost are low. Aluminum silica residues are used for producing high-grade cement or used as the raw material for refractory materials; and Na2O and K2O and other alkaline metallic oxide powder are used for refining metal Na and K, or used for producing the raw materials of fertilizers, or used as chemical raw materials. Accordingly, the problems on environmental pollution, land occupation for stacking and safety due to the red mud are thoroughly solved, and the economic and social benefits are obvious.

The invention discloses a transverse crack control method of high nitrogen steel continuous casting plate billet angle containing vanadium, the method can not only effectively eliminate transverse crack defect of the continuous casting billet surface and skin inferior angle, but also can eliminate the continuous casting billet surface longitudinal crack and surface transverse crack defect. The method synthetically applies following technique measures: presetting the mold cooling water amount, the wide face cooling water amount is 3000-30500 L/min, the narrow face cooling water amount is set to 360-365 L/min; improving casting pulling rate, the casting pulling rate is stabilized in 0.8-1.5 m/min, the vibration frequency is 140-210 Hz; after spruing the casting pulling rate, quickly putting casting powder into the mold, the alkalinity of the casting powder is 1.0-1.40, the melting point is 1100-1160 DEG C, when at 1300 DEG C, the viscosity is 0.10-0.40 Pa.s; reducing the second cool segment casting billet cooling water amount, and controlling the continuous casting ratio water amount in 0.55-0.60 L/kg by static or dynamic adjusting method.

The invention discloses a crusher hammerhead cast of a steel bond hard alloy bar and a casting method of a vanishing mould thereof. The hammerhead is cast by low-alloy steel and is cast with the steel bond hard alloy bar in the casting process; the low-alloy steel contains the following chemical components by weight percent: 0.24 wt% to 0.295 wt% of C, 1.32 wt% to 1.56 wt% of Si, 0.028 wt% to 0.035 wt% of S, 0.032 wt% to 0.038 wt% of P, 0.82 wt% to 1.22 wt% of Mn, 1.67 wt% to 2.10 wt% of Cr, 0.42 wt% to 0.51 wt% of Mo, 0.05 wt% to 0.08 wt% of V, 0.05 wt% to 0.07 wt% of Ti, 0.08 wt% to 0.15 wt% of RE and 93.942 wt% to 95.29 wt% of Fe. The casting method of the hammerhead comprises the production process of the low-alloy steel, and the casting process and the thermal treatment process of the vanishing mould. The hammerhead product cast with the steel bond hard alloy bar has the advantages of good strength and toughness and high rigidity and abrasive resistance, is suitable for various working conditions, and can crush objects with different hardness.

A manufacturing method for centrifugally casting high-boron high-speed steel composite roller belongs to the technical field of rolled steel. The invention aims to provide the manufacturing method for centrifugally casting the high boron high-speed steel composite roller without element segregation. The manufacturing method comprises the following steps: injecting high-seed steel liquid into a metal casting mould rotating at high speed on a centrifugal machine after the high-seed steel liquid is cooled by an inclined cooling plate; spaying, cooling and casting the high-seed steel liquid during a pouring process; and then centrifugally pouring an intermediate layer; finally pouring cast steel or alloyed ductile cast iron in a rolling core in a static state; and then obtaining the high-boron high-speed steel composite roller. The high-boron high-speed steel composite roller has the advantages of fine tissues on an external layer, compactness and no element segregation; and a boron element on the external layer cannot be mixed into a rolling core.

The invention discloses low-alloy high-strength cast steel, and a smelting and heat treatment method thereof. The cast steel comprises the following chemical components in percentage by weight: 0.17-0.22% of carbon, 0.20-0.60% of silicon, 0.80-1.20% of manganese, less than or equal to 0.020% of phosphorus, less than or equal to 0.015% of sulfur, 0.45-1.05% of chromium, 0.4-0.9% of nickel, 0.4-0.95% of molybdenum and less than or equal to 0.30% of copper, and the balance of iron and inevitable impurities. An electric arc furnace oxidation-reduction method or a medium-frequency induction furnace is used for smelting. After a wind power planet carrier casting poured by the low-alloy cast steel disclosed by the invention is heated, the mechanical properties can be stably achieved, the strength of extension is greater than or equal to 830Mpa, the yield strength is greater than or equal to 790MPa, the extension rate is greater than or equal to 12%, and the impact absorption power with a lower temperature of minus 40 DEG C is greater than or equal to 27J.

The invention relates to a crystallizer casting powder for high-aluminum steel continuous casting. The casting powder comprises the following elementary components in percentage by weight: not less than15% but not more than 40% of CaO, not less than 3% but not more than 15% of SiO2, not less than 10% but not more than 20% of Al2O3, not more than 3% of MgO, not more than 3% of Fe2O3, not less than6% but not more than 15% of F, not more than 1.5% of Na2O, not less than 3% but not more than 10% of Li2O, not less than 5% but not more than 20% of BaO, not more than 5% of SrO, not more than 5% o B2O3, not less than 2% but not more than 15% of C, and the balance of impurities. The preparation method of the casting powder comprises the following steps of: calculating and weighing the required raw materials according to ratio ranges of the elementary components, mixing and uniformly smelting the mixture in an ore heating furnace, cooling, crushing, adding required carbon materials, carrying out fine grinding, and finally drying and granulating in a spray granule drying tower. The casting powder has the capability of reducing the reactivity of slag steel so that the performance deterioration of the casting powder caused by the reaction of the slag steel can be slowed, the interfacial tension of the slag steel is improved so as to prevent slag entrainment, excellent casting blank lubricating and heat-transfer controlling characters are ensured, the capability of absorbing Al2O3 inclusions is improved, and a high-aluminum steel casting blank which has excellent surface quality and high quality can be cast.

The invention discloses a multi-component alloy cast steel bucket tooth comprising the following chemical components in percentage by weight: 0.30%-1.00% of C, 1.50%-3.00% of Cr, 0.60%-1.00% of Mn, 1.00%-2.00% of Si, 0.20%-1.00% of Mo, 0.5%-1.50% of Ni, 0.005%-0.1% of Ti, 0.15%-0.25% of Re, not more than 0.030% of P/S and the balance of Fe. The multi-component alloy cast steel bucket tooth cast by the production process is a new steel type different from the traditional bucket tooth, and in the gravel working condition, the wear resistance of a material is improved and the service life of the bucket tooth is prolonged; the tensile strength Rm of the bucket tooth is not less than 1700MPa, the hardness HRC is 52-55, and the Charpy impact Akv is not less than 15J; and the bucket tooth has excellent strength and toughness and high hardness.

The invention discloses a forging method of a coupler knuckle for railway vehicles. The coupler knuckle for railway vehicles is formed by forging, and coupler knuckle products for railway vehicles with qualified performance and size are forged by the working procedures of material preparation, heating and blank forming, die forging and forming, trimming, heat treatment, preliminary processing, heat treatment, shot blasting, fault detecting and machining. The forging method of the coupler knuckle for railway vehicles, in which the coupler knuckle for railway vehicles has compact texture, high toughness and good fatigue performance, solves the defects of air pore, shrinkage porosity, inclusion, crack, short service life and the like of the coupler knuckle of the existing cast steel vehicle coupler.

The invention relates to a technique for producing a dual-liquid dual-metal composite wear-resistant lining plate by lost foam casting, comprising the following steps: 1) manufacturing a foam lining plate model; 2) installing two casting systems; 3) coating lost foam paint on the foam lining plate models, and baking; 4) adding dried quartz sand and compacting; 5) continuously adding the dried quartz sand to be full, then using a plastic film to cover and seal a sand box, installing a sprue cup to respectively connect a wear-resistant straight pouring gate of a lower spure and a casting steel straight sprue of an upper sprue, and vacuumizing a gas path on the lost foam sand box so as to fasten a casting mold; 6) firstly pouring wear-resistant molten iron, and then pouring molten steel; and 7) after the pouring is finished, closing a vacuum system of the lost foam till the dual-liquid dual-metal composite wear-resistant lining plate is taken out of the box after solidification and cooling. The technique has the beneficial effects that the service life is prolonged, the large amount of metal materials are saved, the difficult problem of hard matching of the wear resistance and the toughness of a whole piece is solved, and the difficult problems of no mixing and no box collapse when the lost foam is used for pouring two types of molten iron are overcome.

The present invention relates to one kind of cast steel for bearing parts in mechanical lifting system and its making process. The cast steel of Cr-Ni-Mo line consists of C 0.15-0.30 wt%, Mn 0.60-1.10 wt%, Si 0.3-0.8 wt%, Ni 0.4-1.1 wt%, Cr 0.4-1.1 wt%, Mo 0.15-0.40 wt%, S less than 0.025 wt%, P less than 0.025 wt%, and residual elements including Cu, W and V less than 0.60 wt%. The making process of the cast steel includes the following technological steps: making steel in MF furnace or electric arc furnace; casting in sand mold with equivalent circular kiel test rod; normalizing, quenching and tempering of both cast part and test rod in the same furnace; and non-destructive detection of the cast part.

The invention discloses clay molding sand for cast steel and a preparation method thereof. The clay molding sand is prepared from the following raw materials in parts by weight: 60-80 parts of quartz sand, 20-30 parts of forsterite sand, 8-12 parts of bentonite, 5-8 parts of composite powder, 4-6 parts of talcum powder, 2-3 parts of nanometer aluminum oxide, 3-5 parts of pine sawdust, 2-4 parts of alpha-starch, 1-2 parts of dextrin, 3-6 parts of calcium phosphate, 1.5-2.5 parts of sulfite lye and 4-8 parts of water. The molding sand is high-temperature resistant, high in strength and high in impact resistance, can be used for overcoming the defects on hot spot parts and avoiding sand adhesion, and a phenomenon that the sand mold is broken due to impact force of liquid steel casting is avoided. Moreover, the clay molding sand is low in air release amount, good in air permeability effect and high in liquidity, the defects of air holes, cold shut and shrinkage porosity in the casting can be effectively overcome, and the yield of the casting is improved.

The invention discloses an alloy cast steel for a high speed train brake disc, a heat treatment method thereof and a high speed train brake disc manufactured by the alloy cast steel. The alloy cast steel is composed of the following components in percentage by weight: 0.18-0.26% of carbon, 0.16-0.50% of silicon, 0.55-1.40% of manganese, not larger than 0.03% of phosphorus, not larger than 0.03% of sulfur, 0.90-2.00% of chromium, 0.71-1.80% of nickel, 0.65-1.20% of molybdenum, 0.20-0.35% of vanadium, not larger than 0.30% of other components, smaller than 0.1% of tungsten and the balance of ferrum; and the heat treatment method comprises two steps of normalizing and tempering. The alloy cast steel disclosed by the invention has the beneficial effects that such alloy elements as manganese, nickel, chromium, molybdenum, vanadium, and the like, and such main components in the cast steel material as carbon, silicon and the like are reasonably mixed and are effectively thermally treated to refine the crystalline grain and improve the hardenability and heat resistant properties of the alloy cast steel material, and the normal temperature strength and the high temperature strength are greatly improved, so that the alloy cast steel material has excellent comprehensive mechanical properties. A brake disc manufactured by the alloy cast steel can meet the application requirements of high speed trains.

Disclosed are a high-heat-input welding thick steel plate and a manufacturing method thereof. The manufacturing method includes following steps: a) smelting, refining and continuous casting; b) rolling; and c) cooling. Steel consists of components including, by weight percentage, from 0.05 to 0.09% of C, from 0.10 to 0.30% of Si, from 1.3 to 1.7% of Mn, from 0.005 to 0.03% of Ti, from 0.003 to 0.025% of Nb, from 0.001 to 0.01% of S, smaller than or equal to 0.015% of P, smaller than or equal to 0.006% of N, from 0.0005 to 0.01% of Mg, smaller than or equal to 0.01% of Al, smaller than or equal to 0.003% of Ca, more than one of smaller than or equal to 0.3% of Cu, smaller than or equal to 0.4% of Ni and smaller than or equal to 0.002% of B, and the balance Fe; and Ti/Nb is larger than or equal to 1.2, deoxidant Mn, Si, Al, Ti, Ca and Mg are successively added in a steel liquid deoxidizing process, wherein (Mg+Ca)/Mn is larger than or equal to 0.3 for micrometer impurities with the grain size larger than or equal to 1.0 micrometer in the steel, (Mg+Ca)/Mn is larger than or equal to 0.1 for sub-micron impurities with the grain size ranging from 0.1 micrometer to 1.0 micrometer in the steel, and Ti/Mn is larger than or equal to 0.07. A large quantity of impurities which are distributed in a dispersion manner are formed, growth of austenite grains in a welding heat affected zone can be restrained, growth of intra-granular ferrite is promoted, and the high-heat-input welding performance of the thick plate is greatly improved.

The invention provides a method for producing low-alloy peritectic steel by a medium-thickness slab caster, which comprises the following steps: firstly, converter smelting: alkalinity of molten steel is increased during the tapping, top slag is modified after the tapping so as to realize the tapping without slag, tapping final phosphorus is controlled within ingredient range, and other ingredients are lower than the upper limit value; secondly, LF furnace refining: deep deoxidation is performed, the mixing is performed by adopting argon; thirdly, casting: the casting is performed by adopting the medium-thickness slab caster, the slag is protected by adopting a high-alkalinity crystallizer with high melting speed, and the blowing argon protection of the crystallizer is realized. The method for producing the low-alloy peritectic steel lightens the fluid level fluctuation caused by peritectic reaction during the casting production, eliminates longitudinal division and transverse depression on the surface of a low-alloy peritectic steel casting blank so that the qualification rate of the casting blank reaches 100 percent, and fully develops the capacity of the medium-thickness slab caster producing the low-alloy peritectic steel massively at high pulling rate.

The present invention is method of preventing liquid surface fluctuation in the peritectic steel crystallizer for continuous casting, and belongs to the field of continuous casting technology. The method includes controlling the flow rate of cooling water, controlling the pressure of the last driving roll in the straightening section and adopting peritectic steel protecting slag of new formula. The present invention can eliminate liquid surface fluctuation in the peritectic steel crystallizer and reduce the cracking rate of peritectic steel casting blank greatly.

The invention relates to high-boron low-carbon wearproof cast steel and a heat treatment method thereof, which belongs to the steel material technical field. The cast steel comprises the following chemical compositions in percentage by weight (wt percent): 0.15 to 0.30 percent of C, 1.5 to 2.5 percent of B, 2.6 to 3.0 percent of Si, 1.4 to 1.8 percent of Cr, 0.5 to 0.8 percent of Mn, 0.05 to 0.12 percent of Ce, 0.03 to 0.15 percent of V, 0.03 to 0.15 percent of Ti, less than 0.05 percent of P, less than 0.05 percent of S, the balance being Fe, the content of v and Ti is more than 0.01 and less than 0.25. In the invention, a casting is kept between 880 DEG C and 920 DEG C for 1h to 3h, treated by isothermal quench in an isothermal salt bath furnace with the temperature between 250 DEG C and 300 DEG C, is kept for 2h to 4h and later cooled in the air to room temperature, thereby obtaining the high-boron low-carbon wearproof cast steel. Compared with the prior art, the cast steel and the technology of the invention have the advantages of good plasticity and toughness, high wear resistance , low cost, etc.

The invention belongs to the technical field of metal wear-resistant materials and particularly relates to a wear-resistant casting steel part which is free of molybdenum-nickel and medium-chromium and a heat treatment method thereof. The wear-resistant casting steel part which is free of molybdenum-nickel and medium-chromium comprises the components of the following mass percentages: 0.35 to 0.65 wt percent of C, 5.0 to 7.0 wt percent of Cr, 0.003 to 0.006 wt percent of B, 0.2 to 0.5 wt percent of Si, 0.8 to 1.0 wt percent of Mn, 0.03 to 0.08 wt percent of Y, 0.05 to 0.15 wt percent of Ti, 0.04 to 0.08 wt percent of V, 0.02 to 0.05 wt percent of N, less than 0.04 wt percent of S, less than 0.05 wt percent of P and the balance of ferrite. The wear-resistant casting steel part which is free of molybdenum-nickel and medium-chromium can be manufactured by an electric furnace using a sand casting. The invention carries out step quenching by using two types of quenching oils with different temperatures, thus leading to depth of more than 60mm of the quenching full hardening layer of the cast steel, high hardness, good uniformity of the hardness, and no cracks in the heat treatment. The casting steel is free of expensive alloying elements such as molybdenum or nickel, raw materials resource is rich, the manufacture cost is low and economic benefit is good.

A piston for diesel engine applications has a piston body cast entirely of one piece of steel and includes a piston head with a combustion bowl, a ring belt and an oil cooling gallery. A pair of pin bosses and a piston skirt are cast as one piece with the piston head out of the same steel material.

A casting method for a large thin-wall valve body steel casting comprises the following steps: 1, manufacturing a composite physical model: manufacturing an upper half valve body external mold, a lower half valve body external mold, the overall frame of a second core box, and an irregular-shaped section template; filling a mixed filler between the frame and the section template; tamping, smoothly trimming the filler; performing natural curing after the dimensional requirement is met; 2, sand mulling; 3, modeling and core manufacturing; 4, painting, mounting the core, and combining boxes; 5, smelting and casting; 6, performing post-treatment. The large thin-wall valve body steel casting is prepared through the steps. The casting method adopting the composite model can improve the model manufacturing efficiency, saves wood, and reduces the model manufacturing cost; through the adoption of stepped flat ingate system, as well as the manner that a chiller, a riser and compensation are combined, the thin-wall valve body steel casting is protected from fracture, insufficient casting, cold shut, wrinkling, and other casting defects, so as to realize the sequential solidification of the valve body steel casting, and meet the technical requirement of the valve body steel casting.

The invention provides a producing method for a double-fluid bimetal complex casting hammer type hammerhead. Two casting systems are used. Firstly, low-alloy steel or common cast steel are cast at the cast steel gate, when the molten steel reaches the complex boundary or is a little lower than that, according to the size of the cast, after spacing 3-120 seconds, high-chromium cast iron or high alloy steel are cast into the high-chromium cast iron gate, and chill material is placed at the cast steel part of the steel and iron connection position, to ensure the crystal boundary surface and the base body to have a certain temperature gradient, a certain thickness and a intact boundary surface. Since the hammerhead is made of high-chromium cast iron, the hammer handle is made of low-alloy steel or common cast steel, wearing resistance property of high-chromium cast iron and strong toughness of hammer handle steel are both utilized, so that the use characteristic of the hammerhead is optimized.

The invention discloses a combined wax pattern-based method of achieving precision investment casting for a heat-resistant cast steel thin-wall turbine shell, and belongs to the technical field of casting. In the method, the turbine shell is made of a heat-resistant cast steel material, a wax pattern of the turbine shell is three-dimensionally printed by adopting low-temperature wax, a riser wax pattern is poured by adopting medium-temperature wax through melt extrusion moulding, the combined wax pattern is formed by reliably bonding the wax pattern of the turbine shell with the riser wax pattern by bonding wax; an investment casting technical process based on the combined wax pattern comprises the following steps: preparing wax patterns, combining the wax patterns, producing a shell, carrying out investment wax removal, roasting a pattern shell, melting an alloy, pouring, compacting the shell, blasting shots, cleaning the shell, and the like. The method disclosed by the invention can be used for effectively increasing the wax pattern moulding efficiency of the turbine shell, reducing the cost, ensuring the casting accuracy of a runner of the turbine shell, improving the mould-filling capacity of heat-resistant cast steel, and achieving the thin-wall casting of the turbine shell; the wall thickness can be reduced to 3mm, and thus a light-weight purpose is achieved and the needs of an aircraft engine supercharger are met.