Short-process comprehensive red mud utilization method and equipment

A short-flow, red mud technology, applied in red mud separation of iron, removal of aluminum-silicon slag and alkali metals, iron and refractory production technology fields, can solve environmental pollution, red mud stockpiles cannot be comprehensively utilized in large quantities, etc. question

Inactive Publication Date: 2011-05-18
董亚飞
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  • Abstract
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  • Claims
  • Application Information

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Problems solved by technology

[0005] In view of the deficiencies of the existing technology and the fact that hundreds of millions of tons of red mud stocks cannot be comprehensively utilized in large quantities and cause environmental p...

Method used

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  • Short-process comprehensive red mud utilization method and equipment
  • Short-process comprehensive red mud utilization method and equipment
  • Short-process comprehensive red mud utilization method and equipment

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Embodiment Construction

[0008] The present invention proposes a short-flow red mud comprehensive utilization method, comprising the following steps:

[0009] 1) After the red mud is dried, it is mixed with coal powder, lime and additives in a certain proportion, and processed into pellets;

[0010] 2) The pellets obtained in step 1) are preheated from flue gas at 300-350°C to 150-200°C in the preheating equipment and sent to the rotary bed;

[0011] 3) Rotating bed smelting reduction: In the rotating bed, the high-temperature oxygen-enriched hot air from the hot blast stove at 900-1100°C burns gas and carbon in the pellets to reduce Fe 2 o 3 The generated CO provides heat for the heating and melting reduction of the pellets. At a temperature of 1300-1500 ° C, the iron in the red mud is reduced and melted, and the molten iron particles gather into lump iron, making the pellets into molten reduction balls Agglomerates, so that iron and high-alumina-silicon slag are separated, and alkali metal oxides ...

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Abstract

The invention relates to a short-process environmentally-friendly comprehensive red mud utilization method and equipment for comprehensively utilizing energy, which can be used for refining iron in high-pollution red mud difficult to treat, with high efficiency, high quality and high benefits, and applying the iron to electric furnace steel making or steel casting and the like, without using coke, so as to realize the large-scale comprehensive utilization of the red mud. High-temperature smoke of a revolving bed is used for waste heat generation, secondary-combustion hot wind preheating, pellets preheating and red mud drying, a dry quenching pellet technology is used for applying the heat of high-temperature pellets to waste heat generation so that waste heat is fully utilized, a low-cost pressure swing adsorption oxygen generation technology is utilized, and therefore, the comprehensive energy consumption and the production cost are low. Aluminum silica residues are used for producing high-grade cement or used as the raw material for refractory materials; and Na2O and K2O and other alkaline metallic oxide powder are used for refining metal Na and K, or used for producing the raw materials of fertilizers, or used as chemical raw materials. Accordingly, the problems on environmental pollution, land occupation for stacking and safety due to the red mud are thoroughly solved, and the economic and social benefits are obvious.

Description

technical field [0001] The invention relates to a production process of iron and refractory materials, in particular to a process and equipment for separating iron, aluminum-silicon slag and alkali metal from red mud, and belongs to the technical field of iron and steel metallurgy. Background technique [0002] Red mud is the solid waste produced during the extraction of alumina from bauxite. Due to different mineral sources and refining methods, at present, for every ton of alumina produced in my country, about 1 to 2 tons of red mud are produced. The red mud discharged after the Bayer method is widely used to extract alumina is mainly composed of: Fe 2 o 3 : 40~70%, SiO 2 : 7~12%, Al 2 o 3 : 9~18%, TiO 2 : 3~9%, Na 2 O: 3~11%, CaO: 1~3%, Mn: 0.05~0.15%, K 2 O: 0.2-0.4%, MgO: 0.15-0.50%, S: 0.02-0.12%, P: 0.02-0.06%, moisture 5-15%. At present, the stockpiling of red mud in my country has reached 200 million tons, and it is estimated that the stockpiling of red mud...

Claims

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Application Information

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IPC IPC(8): C21B13/00C22B1/24
CPCY02P10/20
Inventor 董亚飞
Owner 董亚飞
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