4038 results about "Nondestructive testing" patented technology

The invention discloses a power transmission line connection fitting fault detection method based on acoustics and electromagnetic induction, and belongs to the technical field of intelligent inspection and nondestructive detection of power transmission lines. A multi-mode sensor is carried by an unmanned aerial vehicle, ultrasonic wave, vibration, images and power frequency electromagnetic field data are synchronously collected, and a multi-dimensional original data set is constructed. Signal quality is improved by adopting wavelet noise reduction, beam forming and sound image fusion technologies, and flight vibration and electromagnetic interference are effectively suppressed by combining an adaptive filtering algorithm and a physical shielding structure. And acoustic, image and electromagnetic characteristics are extracted and normalized and fused, a dynamic threshold reference library is established, and intelligent grading discrimination of abnormity, defects and faults is realized through multi-stage early warning logic. A detection result automatically generates a report and is mapped to a three-dimensional line model, and operation and maintenance system linkage is supported. According to the method, synchronous identification of surface and internal defects is realized, the anti-interference capability is high, the detection accuracy is high, the inspection efficiency and safety are remarkably improved, and the method is suitable for intelligent operation and maintenance of the high-voltage transmission line.

The invention relates to the technical field of industrial nondestructive testing and computer vision, and particularly discloses an intelligent detection method for surface defects of a container bottom plate based on deep learning. The method comprises the following steps: synchronously acquiring data through a laser radar and a line scanning camera, complementing a shielding area of a point cloud, and executing coordinate normalization to generate preprocessed data; constructing a lightweight feature alignment network to realize cross-modal feature mapping and pixel-level error correction; segmenting a defect area by adopting an improved PointNet + + network and reconstructing a three-dimensional model; extracting defect geometric parameters and combining with material attributes to perform stress simulation and life prediction; aggregating multi-port safety life data to construct a federated framework to update model parameters; and synthesizing physically real defect samples based on false detection cases, and injecting the defect samples into the network for training. According to the method, the bottleneck of missing detection of internal defects in traditional two-dimensional detection is overcome, the defect detection rate and quantification precision are remarkably improved, full-life-cycle safety evaluation of the container is supported, and the efficient requirement of automatic port inspection is met.

The invention relates to the technical field of material nondestructive testing, and discloses a membrane structure welding seam defect detection method based on image recognition, which is used for solving the problems of low defect segmentation accuracy and incapability of effectively recognizing internal defects caused by continuous image gray change of lap welding seams of unequal-thickness flexible materials in a traditional method. The method comprises the following steps: firstly, collecting an original image of the lap weld of the unequal-thickness flexible material, carrying out gray conversion, analyzing thickness gradient distribution, adjusting a gray value, carrying out region segmentation to lock a weld range, extracting potential defect edge features to form a candidate region, and carrying out classified verification to confirm internal defects. Aiming at the problem of low defect segmentation accuracy caused by continuous change of image gray in the prior art, the method improves the defect identification precision through segmented mapping and boundary tracking logic, and is suitable for membrane structure engineering quality control.

The invention relates to the technical field of nondestructive testing, and discloses an ultrasonic nondestructive testing method and system for a welding seam of a steel structure. The method comprises the following steps: adopting a self-adaptive coupling ultrasonic probe to carry out signal acquisition on the surface of a welding seam of a steel structure to obtain original ultrasonic signal data; performing multispectral adaptive wavelet transform processing on the original ultrasonic signal data to obtain an enhanced ultrasonic signal; performing blind source separation on the enhanced ultrasonic signal to obtain a separated weld defect signal; performing triangular constraint average interpolation and adaptive extended Kalman filtering fusion processing on the separated weld defect signals to obtain filtered weld defect feature data; and performing regularization Gaussian field weld contour reconstruction and defect positioning processing based on the filtered weld defect feature data to obtain a weld contour model and defect position data. According to the invention, the stability and reliability of weld defect detection are improved, and high-precision detection of weld internal defects is realized.

The invention discloses an egg surface microcrack detection system and method based on image analysis, and relates to the field of surface defect nondestructive detection.The method comprises the steps that a process identification interface module obtains a processing process identifier of an egg in real time; the multi-angle annular light source module is provided with a multi-band annular light source array comprising visible light and near-infrared LED lamp beads which are independently controlled, a polaroid group and a beam splitter prism are integrated, and visible light polarization images and near-infrared polarization images on the surfaces of the eggs are synchronously collected; the thermal excitation enhancement unit obtains a thermal infrared image; the process filtering module extracts the axial elongation of the mechanical stress microcrack after graded transportation, and calculates the mesh fractal dimension of the thermal stress microcrack after UV disinfection; the multi-modal feature fusion module generates a dual-channel crack probability graph; and the dynamic feedback control module outputs a micro-crack risk grade and adjusts the rotating speed of the objective table and the light source intensity. The method has the advantages that accurate judgment of mechanical and thermal stress cracks is realized, and curved surface reflection interference is broken through.

The invention relates to the technical field of nondestructive testing, and discloses a steel structure weld defect ultrasonic detection and identification system. A data acquisition module of the system acquires an original ultrasonic signal of a steel structure welding seam through ultrasonic detection equipment and acquires geometric attribute data of the welding seam; the model construction module constructs a welding seam three-dimensional digital model based on the data; a feature extraction module performs feature mining on the three-dimensional digital model and extracts a weld defect feature index set; the difference analysis module carries out deviation calculation on the characteristic index set and a reference index set in a standard welding seam characteristic database, and an abnormal area is identified; the risk assessment module calculates a defect sensitivity index according to the abnormal region in combination with real-time environmental parameters, and assesses a defect risk level; and the report generation module formulates a detection scheme according to the defect risk level, generates a detection instruction, executes ultrasonic scanning, collects performance data and generates a defect detection report. The system has the advantages of high detection precision, high reliability, automatic and standardized process and the like.

The invention relates to the technical field of special equipment nondestructive testing image intelligent identification, and discloses a special equipment nondestructive testing image defect automatic identification method and system, and the method comprises the steps: carrying out the preprocessing based on an anisotropic diffusion mechanism; a local self-adaptive threshold method is adopted to complete preliminary defect area positioning; constructing a scale consistency constrained multi-scale image pyramid; constructing defect morphological parameters; and carrying out defect type identification by fusing fuzzy form constraint and an SVM classification mechanism. In the prior art, a global filtering or fixed threshold segmentation method is mostly dependent, and especially under the conditions of V-shaped grooves, multi-layer weld structures and corrosion perforation defects, accurate identification of irregular, multi-scale and weak-contrast defects cannot be realized. According to the method, the anisotropic diffusion mechanism is introduced, the multi-scale response extraction of scale consistency constraint is combined, and the classification strategy of fuzzy form modeling is fused, so that the accuracy of special equipment image defect identification is improved.

The invention relates to the technical field of cable nondestructive testing, in particular to a cable defect detection system. The method mainly solves the problems that in the prior art, early-stage tiny defects in a cable are insufficient in recognition sensitivity, the omission ratio is high, and accurate classification cannot be achieved. According to the system, signals are synchronously collected through a multi-physics field composite sensing array, excitation parameters are optimized through a genetic algorithm, a three-dimensional defect probability graph is generated through fusion, a double-current Transform model is adopted to deeply analyze features and automatically recognize defect types, and finally, maintenance is guided through AR visualization, so that non-intrusive online accurate diagnosis and intelligent operation and maintenance of cable defects are achieved.

The invention provides a multi-mode ultrasonic fusion pressure vessel weld defect nondestructive testing method and system, and relates to the technical field of nondestructive testing. According to the method, geometric parameters of a welding seam are obtained through three-dimensional laser scanning, and an optimal scanning parameter set is generated; driving ultrasonic phased array equipment to scan for one time and synchronously acquire shear wave full-matrix capture and longitudinal wave linear scanning data; performing energy flow angular spectrum analysis and envelope analysis on the bimodal data, extracting defect feature parameters and constructing a three-dimensional feature tensor; carrying out multi-dimensional feature fusion by adopting Tucker decomposition, and enhancing a core tensor through physical modeling; generating three types of defect indication diagrams including a defect existence possibility diagram, a defect relative scale diagram and a defect space orientation diagram from the enhanced feature tensor; and the three types of indication diagrams are visually presented for comprehensive interpretation of detection personnel. Through multi-modal data fusion and physical modeling enhancement, the defect identification accuracy and detection efficiency are remarkably improved, the false alarm rate is reduced, and reliable technical support is provided for pressure vessel welding seam safety detection.

The invention relates to the technical field of nondestructive testing, and particularly discloses an automatic detection system and method based on a titanium plate welding part, and the method comprises the steps: obtaining an original physical field signal of a to-be-detected part under the excitation of a single energy field, and extracting a space energy attenuation gradient and time phase lag distribution through wavelet packet decomposition and Hilbert transform; constructing a dynamic propagation model for describing a signal propagation path evolution rule, and performing space-time registration and vector difference calculation with a preset ideal reference model to generate a difference evolution graph; high-dimensional topological feature mapping, density clustering and multi-scale persistence analysis are carried out on the atlas, and a stable abnormal mode caused by defects is identified and confirmed; and backtracking a dynamic evolution path of an abnormal mode, extracting defect core parameters, and completing three-dimensional positioning, type classification and security level evaluation in combination with process information.

The invention relates to the technical field of new energy battery testing, and discloses a new energy battery safety testing system and method, and the system comprises a multi-physical field synchronous collection and analysis module which is used for synchronously collecting electric signals, temperature field distribution and stress-strain data in a battery testing process, and carrying out the multi-field coupling analysis; a self-adaptive test parameter regulation and control module; the thermal runaway risk prediction module is used for analyzing and predicting the risk probability and residual safety time of thermal runaway of the battery based on multi-parameter fusion; the microstructure-macroscopic performance correlation analysis module is used for acquiring microstructure information of the battery through nondestructive testing and establishing a correlation model with macroscopic safety performance, and the new energy battery safety test system realizes collaborative analysis of multiple parameters of electricity, heat and force through the multi-physics field synchronous acquisition and analysis module; the safety state of the battery can be reflected more comprehensively, and the defect that a traditional testing method is single in dimension is overcome.

The invention relates to an aircraft surface damage area segmentation method based on adaptive multi-modal fusion, belongs to the technical field of nondestructive testing, and solves the technical problem of low segmentation precision of an aircraft skin curved surface falling damage area. Obtaining a grey-scale map, a depth map and a point cloud map of the aircraft surface damage skin; synthesizing the grey-scale map, the depth map and the point cloud map, and performing preprocessing, feature extraction, feature conversion, image display and projection and weighted fusion on the synthesized grey-scale map, the synthesized depth map and the synthesized point cloud map to obtain a total edge probability map of skin damage; and performing targeted screening, continuity detection, connectivity detection, convex hull construction, marking and skin falling damage area division on the total edge probability graph. The method is used for aircraft skin health monitoring, maintenance guarantee and operation and maintenance.

The invention relates to the field of insulator nondestructive testing, and discloses an insulator product surface defect nondestructive testing method based on AI identification, and the method comprises a data acquisition module, a preprocessing module, an AI analysis module, a decision output module, a self-optimization module, and an edge calculation node. Through multi-modal data fusion and a deep convolutional neural network technology, accurate detection of surface defects such as cracks, dirt and damage is realized, the omission ratio and the false detection rate are reduced, and the detection precision is improved compared with the traditional manual inspection efficiency; visible light, infrared thermal imaging, ultrasonic waves and hyperspectral data are combined, the surface and internal defects of the insulator are comprehensively covered, the detection rate of tiny cracks and hidden dirt is increased, and the technical limitation of a single sensor is broken through.

The invention relates to the technical field of cylindrical lithium ion battery production, and discloses a method for detecting insufficient welding of a cylindrical lithium ion battery, and the method comprises the following steps: S1, appearance inspection; s2, initial internal resistance benchmark test; s3, applying a short-time large-current pulse to the battery by using a pulse generator, simulating an actual load condition, and recording an instantaneous voltage drop and current response curve of the voltage of the battery end during the pulse period; s4, performing infrared thermal imaging identification and data processing; s5, learning the picture and establishing a model; s6, comparing the test picture and the data with the model; s7, dynamic internal resistance calculation; s8, cold solder joint query and sorting processing; and S9, retesting the electrical performance. According to the invention, the technologies of dynamic internal resistance measurement, nondestructive X-ray or ultrasonic detection, rate discharge test and the like are adopted, so that efficient, accurate and nondestructive detection of the cold solder joint of the cylindrical lithium ion battery is realized, and the production efficiency and the detection precision are remarkably improved.

The invention provides a body armor composite interlayer defect positioning method and system based on multi-modal nondestructive testing, electronic equipment and a storage medium, and relates to the technical field of nondestructive testing. Ultrasonic guided wave, pulsed eddy current and infrared thermal wave excitation signals are synchronously applied to a body armor composite interlayer, and multi-modal response signals of all positions are collected; and generating an original multi-modal response signal set. And inputting the signal into a pre-trained deep convolutional neural network, determining a target frequency band parameter and a target noise suppression parameter of each modal response signal, and outputting an adaptive modulation parameter group. Performing frequency domain filtering and noise suppression processing on an original signal set to generate an optimized signal set, inputting spatial frequency features into a cross-modal feature fusion model, adaptively associating defect sensitive features of different modals through an attention mechanism in the model, and generating a three-dimensional defect distribution diagram of the composite interlayer, thereby realizing millimeter-level precision defect positioning. The precision and efficiency of body armor composite interlayer defect positioning can be improved.

The invention belongs to the technical field of nondestructive testing, and particularly relates to a detection method for quantitatively evaluating fatigue damage in a pipeline through a nonlinear ultrasonic technology. 316 stainless steel and SA335GRP-11 ferrite steel samples are adopted, a welding seam area is formed through V-shaped groove welding, fatigue loading is conducted, and actual pipeline fatigue damage is simulated; for the samples with different fatigue cycles, nonlinear response signals of the samples are obtained; fourier transform is carried out on the obtained signal to obtain an energy spectrum of the signal, and energy changes of the signal on a fundamental frequency band and a second harmonic frequency band are analyzed; and calculating a nonlinear coefficient, and analyzing a change rule of the nonlinear coefficient along with fatigue cycles, so that the evolution process of fatigue damage in the pipeline is evaluated. According to the method, energy is used for replacing the amplitude value, on the basis of the formula principle, integration is used for replacing the amplitude value to improve the intensity of the characterization nonlinear ultrasonic signal, the early stage of damage and the later stage of crack initiation are detected, and reliable guarantee is provided for safe operation of an industrial pipeline system.

The invention discloses a nondestructive testing method for internal defects of a concrete structure fusing big data feature extraction and deep learning. According to the method, through multi-source data collaboration and dynamic feature fusion, the accuracy and robustness of concrete structure defect detection are remarkably improved. In a data processing link, ultrasonic electromagnetic induction infrared thermal imaging data and the like acquired by a multi-source nondestructive testing technology are subjected to collaborative preprocessing, so that the influence of noise interference and environmental fluctuation is eliminated, and standardized input is provided for feature extraction. The dynamic weight distribution network further combines the relevance of each modal feature in a historical defect sample, adjusts fusion weights of different modals in real time, reinforces ultrasonic features with great contribution to cavity recognition or infrared features sensitive to cracks, effectively compresses redundant information, and improves the accuracy of cavity recognition. According to the method, features and data-driven deep features of the fused feature vectors are manually designed at the same time, so that the limitation of single-modal data is avoided, and a model can more accurately capture multi-dimensional features of defects.

The invention discloses a nondestructive testing method for infrared thermal imaging spatio-temporal information fusion, which relates to the technical field of nondestructive testing and comprises the following steps: establishing a linear laser heat source scanning infrared thermal imaging nondestructive testing system; collecting a dynamic infrared thermal image sequence; and calculating and analyzing dynamic infrared thermal image sequence data, and carrying out data processing on the acquired dynamic infrared thermal image sequence by using an infrared thermal imaging spatio-temporal information fusion post-processing method to obtain a full-field thermal response image with surface crack defects. According to the method, spatio-temporal information can be fused to obtain data with higher resolution, more comprehensive and accurate full-field thermal response characteristics are obtained while the calculation efficiency is improved, the method has better flexibility and wider applicability, and the purpose of nondestructive detection of metal surface defects is achieved.

The invention provides an intelligent eddy current nondestructive testing method and system based on a flexible GMR sensor array, and relates to the technical field of nondestructive testing. According to the invention, a GMR sensor array and a micro excitation coil array are integrated on a flexible substrate, and synchronous acquisition under multi-frequency and multi-phase excitation is realized by establishing a probe-workpiece unified space coordinate system and a time synchronization reference; performing temperature drift compensation, attitude correction and gap normalization processing on the original response tensor to generate a corrected response tensor; the intelligent inversion model based on the prior constraint of the electromagnetic field jointly identifies the conductivity, the thickness and the crack parameters, and outputs a defect parameter map and a confidence map; and a detection report containing the position, the size, the depth and the confidence coefficient is generated through spatial clustering and connectivity analysis, so that high-sensitivity and high-reliability nondestructive detection under a complex curved surface structure is realized.

The invention discloses a concrete internal defect quantitative detection method and system based on reflected waves, and belongs to the technical field of nondestructive testing. A reflected wave data matrix is obtained through multi-angle excitation and synchronous receiving; calculating energy characteristics of each channel, and constructing an energy response residual field; extracting waveform offset, spectrum jitter and phase change caused by defects by adopting a disturbance comparison algorithm to form a disturbance feature vector set; a defect-response function curved surface is further constructed, a defect topological structure is inversed based on gradient and curvature analysis, and defect geometric parameters are output; and finally, inputting the multi-moment defect parameters into the recurrent neural network, and predicting a defect evolution path and a failure risk. The method has high resolution and trend prediction capability, and is suitable for detection and early warning of concrete structures in bridges, tunnels and nuclear power projects.

The invention discloses a visual combined infrared precast beam appearance defect detection method, and relates to the technical field of civil engineering structure detection and nondestructive testing, and the method comprises the following steps: establishing an illumination time sequence observation layer, collecting multi-dimensional optical parameters aiming at the surface of a precast beam, and generating a dynamic reflection fingerprint baseline; and performing coherent phase decomposition based on the dynamic reflection fingerprint baseline, separating the specular reflection signal from the material texture signal, and calibrating light spot track and intensity evolution data in the unified baseline. According to the method, an illumination time sequence observation layer is constructed to generate reflection fingerprints, coherent phase decomposition and anti-fact playback are combined, reflection interference is stripped, and crack boundaries are recovered; time coordinates are reconstructed through double-mirror-image anchor points, and crack evolution is accurately recovered; phase conjugate projection and light field traction are combined, a dynamic threshold optical fence is established, the exposure rhythm is controlled in a closed-loop mode, and precise detection of the defects of the precast beam is achieved.

The invention discloses a pulsed eddy current detection method and system for a thermal power pipeline with a coating layer, and relates to the technical field of pulsed eddy current nondestructive detection.The pulsed eddy current detection method comprises the steps that pulsed eddy current detection simulation and experiment are conducted under the condition of a three-dimensional simulation model and a test piece, and excitation current waveform, amplitude and frequency parameters are determined; an induced voltage signal is collected, peak values, time points and attenuation characteristics are extracted, the corresponding relation between the wall thickness, the coating layer thickness and the welding seam structure and detection signals is constructed, a parameterized database is constructed, and temperature correction is completed; and optimizing a sensor structure and a signal acquisition scheme according to a parameterized database, obtaining detection data in a pipeline operation state, completing two-dimensional imaging of wall thickness distribution and welding seam positioning, and forming detection information covering a straight pipe, an elbow and a welding seam area. According to the method, wall thickness detection and welding seam positioning of the thermal power pipeline under the conditions of a thick wall and a thick coating layer are achieved through the full-process design of test piece modeling, simulation experiment and imaging collection.

The invention provides a joint denoising method and system based on adaptive large neighborhood search and modal decomposition, and belongs to the technical field of signal processing and nondestructive detection.The method comprises the steps that an ultrasonic signal and a vibration signal of a detected insulator are synchronously collected and preprocessed; dynamically estimating the noise level based on the preprocessed ultrasonic signal power spectral density, and optimizing decomposition parameters by adopting an adaptive large neighborhood search algorithm; on the basis of the optimized decomposition parameters, wavelet packet decomposition and ensemble empirical mode decomposition are executed in parallel, and effective intrinsic mode function components are screened through cross-correlation verification; extracting the resonance frequency of the preprocessed vibration signal, performing target frequency band weighted enhancement on the low-frequency sub-band, and dynamically adjusting the threshold parameter of the high-frequency sub-band and the low-frequency sub-band according to the resonance frequency; and generating a preliminary de-noised signal from the fused signal, performing affine projection algorithm filtering and multi-modal cross validation, and outputting the verified ultrasonic signal as a final de-noising result.

The invention relates to the technical field of precision manufacturing nondestructive testing and machine vision image processing, in particular to a titanium alloy ring piece surface microcrack defect detection system based on machine vision, which comprises an image acquisition module for acquiring a to-be-processed image data set; the manifold calibration module is used for acquiring a main direction field of background textures and converting the to-be-processed image data set into a standard space image with aligned texture flow; the sparse decomposition module is used for acquiring a shear wave coefficient and decomposing the shear wave coefficient into a low-rank component matrix and a sparse component matrix; the reconstruction judgment module is used for generating a microcrack defect distribution diagram, obtaining a residual image and generating a final defect distribution diagram; the self-adaptive feedback module is used for adjusting the sparsity constraint weight in the robust principal component analysis algorithm; according to the method, the problem of signal aliasing caused by frequency overlapping of cracks and background textures is effectively solved, and the detection sensitivity under the strong texture background is remarkably improved.

The invention relates to the technical field of industrial nondestructive testing, in particular to a paper drum defect full-inspection method based on machine vision, which comprises the following steps: step 1, constructing a curved surface self-adaptive optical environment: arranging annular low-angle strip-shaped light source arrays along the circumferential direction of a paper drum at equal intervals, and forming a dynamically adjusted set acute angle between the emergent direction of each light source and the surface normal of the paper drum, the acute angle is reduced along with the increase of the diameter of the paper barrel, and near-infrared coaxial diffused light sources are arranged at the two axial ends of the paper barrel; step 2, motion compensation three-dimensional reconstruction; 3, multi-modal defect hierarchical decision making: expanding the three-dimensional point cloud into a two-dimensional image along the circumferential direction, and constructing a dynamic reference grid with the grid cell size adaptively adjusted along with the pattern complexity on the two-dimensional image; cooperatively extracting geometric structure features, surface texture features and gluing seam features; and outputting defect classification through a three-level decision tree. By means of the method, efficient and accurate paper barrel full inspection can be achieved, and the automation level of a production line and the paper barrel quality control capacity are effectively improved.

The invention discloses an intelligent analysis system for ultrasonic phased array detection data of a welding seam, and relates to the technical field of nondestructive testing, and the intelligent analysis system is characterized in that a four-dimensional wave field tensor is constructed by collecting full-waveform ultrasonic data under multi-channel, multi-path and multi-angle conditions; extracting reflected signals which keep time coherence in a discontinuous path, and generating a high-dimensional coherence feature matrix; inputting the features into a self-supervised contrast learning model to obtain a defect semantic embedding vector; recognizing a suspected weak defect area based on the distribution density and the boundary change trend, and performing reverse beam focusing in combination with original data to obtain a defect three-dimensional positioning map; the shape bifurcation index and the boundary stability are calculated through topological analysis, and intelligent discrimination of artifacts and microcrack defects is achieved; the method does not need label data, has high automation and robustness, and is suitable for weak defect identification of complex structure welding seams.

The invention relates to the technical field of magnetic ring detection, discloses a magnetic ring multi-dimensional nondestructive detection system and method based on multi-frequency composite electromagnetic excitation, and solves the defects of existing magnetic ring detection in the aspects of information acquisition, composite excitation and comprehensive diagnosis. The method comprises the following steps: applying multi-frequency composite excitation, and collecting and preprocessing multi-dimensional response; and extracting features, and carrying out deep learning fusion inversion to obtain magnetic characteristics, material components and defect information. The system comprises a composite excitation module, a multi-mode sensing module, a data acquisition preprocessing module, a data fusion inversion module and a control module. By adopting the technical scheme, comprehensive and efficient nondestructive detection of multi-dimensional electromagnetic information of the magnetic ring is realized, the existing limitation is overcome, and the detection precision and the comprehensive diagnosis capability are remarkably improved.

The invention discloses a nondestructive testing device for a steel profile and a testing method of the nondestructive testing device. According to the method disclosed by the invention, the ultrasonic technology is combined with optical imaging, so that synchronous detection of surface and internal defects can be completed at one time. Ultrasonic waves penetrate through the interior of the steel profile, and hidden defects such as cracks and air holes are accurately recognized; the optical camera module captures visible problems such as surface scratches and corrosion in real time. The integrated detection mode avoids the tedious process of step-by-step operation required by a traditional method, for example, magnetic powder detection of surface defects and ultrasonic scanning of an internal structure are not needed, the detection period is greatly shortened, and the method is especially suitable for steel structure buildings, bridge engineering and other scenes with high requirements for detection efficiency and has good application prospects. The full-process automatic design effectively reduces the influence of human intervention, and ensures the scanning continuity of the detection area; the intelligent algorithm automatically analyzes the ultrasonic echo signal and the optical image data, and judges the defect level according to the preset standard, thereby avoiding subjective misjudgment of manual visual inspection.

The invention discloses a defect identification system of an ultrasonic flaw detector, and relates to the technical field of nondestructive testing, the system comprises a signal acquisition and preprocessing module, a defect feature identification module, a physical modeling analysis module, a life prediction and evaluation module and an intelligent decision visualization module; the signal acquisition and preprocessing module adopts a multi-frequency-point phased array transducer array, obtains an original signal through low-noise amplification, band-pass filtering and analog-to-digital conversion, and outputs a time domain signal matrix through adaptive noise reduction and gain compensation processing; the multi-frequency-point phased array transducer array and the advanced signal processing technology are integrated, the defect recognition precision and efficiency are remarkably improved, the system obtains high-quality original signals through low-noise amplification, band-pass filtering and analog-to-digital conversion technologies at first, then the high-quality original signals are subjected to self-adaptive noise reduction and gain compensation processing, and the defect recognition accuracy is improved. The background noise interference is effectively eliminated, and the purity of the signal is ensured.

The invention discloses a pulse eddy current signal late period slope feature extraction method and system based on segmentation fitting, and belongs to the technical field of nondestructive testing. The method comprises the following steps: performing logarithmic transformation and filtering processing on a to-be-detected eddy current signal; intercepting a characteristic signal segment based on the filtering signal; dividing the feature signal segment into a plurality of sub-segments, performing piecewise linear fitting, determining a linear segment, and extracting a slope as a feature value; repeating the steps to obtain characteristic values of the test pieces with different thicknesses, performing curve fitting according to the characteristic values of the test pieces with different thicknesses and the corresponding thicknesses, and calculating a fitting error; and finally, iteratively optimizing the division number of the sub-segments by taking the minimum fitting error as a target. Through adaptive filtering, segmentation fitting and an intelligent optimization algorithm, the anti-interference performance, the linearity and the measurement precision of pulse eddy current signal feature extraction are remarkably improved, and efficient and reliable thickness detection of the high-temperature and high-pressure industrial pipeline under the condition that a heat preservation layer does not need to be disassembled is achieved.