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2678 results about "Weld line" patented technology

In manufacturing, the Weld line or Knit line or Meld line is the line where two flow fronts meet when there is the inability of two or more flow fronts to "knit" together, or "weld", during the molding process. These lines usually occur around holes or obstructions and cause locally weak areas in the molded part. Knit lines are considered molding defects, and occur when the mold or/and material temperatures are set too low: thus the materials will be cold when they meet, so that they do not bond perfectly. This can cause a weak area in the part which can cause breakage when the part is under stress. Weld lines therefore occur during machine start-up, when equilibrium conditions have not been met. Mouldings made in this setting-up period must be rejected.

Narrow gap welding monitoring and welding line deviation detecting method based on infrared vision sensing

The invention discloses a narrow gap welding monitoring and welding line deviation detecting method based on infrared vision sensing and belongs to the technical field of welding. An infrared vision sensing system comprises an infrared complementary metal oxide semiconductor (CMOS) camera, a filtering system, an image collecting card, a computer, a display and the like. Narrow gap welding arc light and molten pool radiation light are used as a light source, an infrared narrow belt filtering system is used for filtering interference signals and adjusting light intensity, and the computer collects and displays a welding image obtained through the infrared CMOS camera. An image capturing window is used for capturing an image away from an arc side, the image is processed, welding line deviation information is obtained by extracting a groove single-side edge, and a real-time property of welding line deviation detecting is improved while arc noise is effectively avoided. The system is simple in formation, clear in monitored image, high in welding line deviation detecting precision, strong in anti-interference capacity and good in engineering practicality and can achieve the purposes of real-time monitoring of narrow gap welding and synchronous detecting of welding line deviation.
Owner:JIANGSU UNIV OF SCI & TECH

Appearance-improving spraying-free aesthetic resin and its preparation method

The invention relates to an appearance-improving spraying-free aesthetic resin and its preparation method. The resin comprises the following components by weight part: 90 of matrix resin, 0.1-2.0 of a lubricant, 0.1-1.0 of an antioxidant, and 10-30 of a magnetic metallic pigment masterbatch, which consists of the following components by weight part: 100 of the matrix resin, 1.0-20 of a magnetic metallic pigment, 1.0-30 of a pearlescent pigment, 0.1-2.0 of the lubricant, 0.1-1.0 of the antioxidant. The preparation method includes: preparing the magnetic metallic pigment masterbatch; and mixingthe above raw materials, then conducting mixing, extrusion, bracing, cooling, and pelletizing, thus obtaining the aesthetic resin. The aesthetic resin of the invention can effectively improve the affinity of an aluminum powder pigment and a plastic substrate, mitigate flow marks and weld lines that appear during injection molding or extrusion of aluminum powder pigment-containing aesthetic resin,and simultaneously strengthens the metal effect a made piece, greatly reduces consumption of the aluminum powder pigment, and saves cost. The present invention is green and environmental aesthetics resin instead of traditional paint scheme provides technical support. The aesthetic resin and the preparation method provided in the invention provide technical support for green and environmentally friendly aesthetic resin to substitute traditional paint spraying schemes.
Owner:SHANGHAI KUMHO SUNNY PLASTICS

Three-truss main girder structure of highway and railway bi-purpose cable-stayed bridge and installation method thereof

The invention relates to a three-truss main girder structure of a highway and railway bi-purpose cable-stayed bridge and an installation method thereof, relating to the technologies of designing and constructing a heavy load and long span highway and railway bi-purpose cable-stayed bridge. The structure of three main trusses comprises a middle truss piece and side truss pieces arranged on both sides of the middle truss piece, wherein an orthotropic slab and a transverse bracing truss are arranged between the upper edges of the middle truss piece and each side truss piece, and a railroad transverse girder, a railroad longitudinal girder and a horizontal bracing cross bridging are arranged between the lower edges of the middle truss piece and each side truss piece; and the invention provides the installation method adopting adaptive pre-splicing of multiple truss-sections, arrangement of temporary constructional rod pieces, integral lifting of each truss section and multi-node simultaneous alignment. The invention has the beneficial effects of: 1. pushing the highway and railway bi-purpose cable-stayed bridge to develop towards the direction of large span and heavy loading, 2. improving the installation efficiency and quality, 3. reducing the quantity of welding lines of construction sites, 4. innovatively practicing the multi-point simultaneous butt joint technology, 5. adopting the temporary rod pieces for solving the problems of unstability and large deformation in the processes of delivering and lifting the truss sections, 6. strengthening the adaptability of adjacent truss sections, and 7. solving the problems of inconsistent deformation of the middle and the side trusses and inconsistent centre-of-gravity positions of the truss sections.
Owner:CHINA RAILWAY MAJOR BRIDGE ENG GRP CO LTD +1

Electron beam welding method of gas turbine casing with horizontal flange structure

The invention discloses an electron beam welding method of a gas turbine casing with a horizontal flange structure, and relates to the welding method of the casing with horizontal flanges. The invention aims at solving the technical problems of large deformation, complicated tooling design and manufacture, low repetition usage rate of the tooling and low production efficiency after the horizontal flanges are welded by the existing half-ring gas turbine casing welding method. The welding method comprises the following steps of: 1, machining; 2, cleaning the surfaces of parts to be welded; 3, spot welding; 4, scribing; 5, assembling; 6, spot welding at fixed positions; 7, centering; 8, interpolating, and 9, welding the electron beam. Once vacuum electron beam welding of four horizontal flanges is achieved by the welding method disclosed by the invention; the deformation after welding is small; the production efficiency is doubled; X-ray flaw detection non-destructive testing is carried out; a welding line does not generate the defects such as lack of penetration, air holes, cracks and puncture; the quality of the welding line meets the requirements; and the electron beam welding method is simple in tooling design and manufacture, and high in repetition usage rate of the tooling, and can be used for welding the horizontal flanges of the gas turbine casing.
Owner:HARBIN TURBINE
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