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30results about How to "Improve center segregation" patented technology

Spheroidizing annealing method for Cr and Mo steel with sheet type microstructure

InactiveCN103866095AShorten the nodularization timeIncrease productivityFerritic matrixCarbide
The invention belongs to the technical field of metallurgy, and in particular relates to a spheroidizing annealing method for Cr and Mo steel with a sheet type microstructure. The spheroidizing annealing method comprises the steps of putting a Cr and Mo steel rolled product sample into a heating furnace, heating to 700-720 DEG C, preserving the temperature for 4-5 hours, then performing furnace cooling to 580-600 DEG C, taking out the Cr and Mo steel rolled product from the furnace, and cooling to room temperature, wherein the microhardness of the Cr and Mo steel rolled product subjected to spheroidizing annealing is 162.20-175.35HV, and the microstructure of the Cr and Mo steel rolled product consists of granular carbides dispersed on a ferritic matrix; the granular carbides have spheroidized structures in the level 5-6. According to the method, sub-medium temperature is preserved for certain time, and then the furnace cooling time is controlled, so that spheroidizing-annealed steel with high performance is obtained. The high preserved temperature is lower than the preserved temperature of the original technology, and the heat preservation time is shortened by almost three times, so that the energy consumption is obviously reduced, and the spheroidizing annealing efficiency is improved; the hardness of the steel subjected to the spheroidizing annealing technology is obviously reduced, the structure of a spheroidal pearlite is dispersive and fine, and the spheroidizing rate is high; the Cr and Mo steel subjected to spheroidizing annealing is high in cold heading performance and has a good application prospect.
Owner:NORTHEASTERN UNIV

Method for improving segregation and shrinkage of center of square and round billet

InactiveCN102527975AImprove center segregation and shrinkage cavityRemarkable resultsElectromagnetic stirringCooling methods
The invention discloses a method for improving the segregation and shrinkage of the center of a square and round billet; when a cast billet is cooled, the growth rate of solidified shells of the cast billet in an inner arc direction and an outer arc direction is relatively higher while the growth rate of solidified shells of the cast billet in a left side direction and a right side direction is relatively lower through a cooling method according to which the cooling strength in the inner arc direction and the outer arc direction of the cast billet is consistent, the cooling strength in the left side direction and the right side direction is consistent but the cooling strength in the inner and the outer arc directions is higher than that in the left and the right side directions, so that a liquid core on a solidified tail end of the cast billet is a rectangular area which is squashed in the inner and the outer arc directions and elongated in the left and the right side directions. According to the method for improving the segregation and shrinkage of the center of the square and round billet, because segregation solute elements and the distribution methods of solidification and shrinkage are controlled, the center of the cast billet is prevented from being segregated and enriched in a small area, so that the segregation and shrinkage of the center of the square and round billet and other continuous casting billets with similar width and thickness of cross sections are effectively improved, the effect is significant and stable, the use is simple and easy, the cost is low, and the cost performance in implementation is high. Simultaneously, a dynamic slight compression technology in continuous casting and a tail end electromagnetic stirring technology can be implemented.
Owner:CHONGQING UNIV

Continuous casting method for controlling center carbon segregation of small high-carbon hard-wire steel square billet

InactiveCN105127386AImprove center segregationAccidents without breakingMetallurgyHigh carbon
The invention discloses a continuous casting method for controlling center carbon segregation of a small high-carbon hard-wire steel square billet. Crystallizer electromagnetic stirring is adopted in the method. According to the process of the method, the superheat degree of molten steel ranges from 10 DEG C to 35 DEG C, the current of crystallizer electromagnetic stirring ranges from 320 A to 350 A, and the frequency ranges from 3 Hz to 4 Hz; aerial fog cooling is adopted for secondary cooling and the specific water flow ranges from 0.5 L / kg to 0.7 L / kg; and the casting speed ranges from 1.5 m / min to 1.7 m / min. By the adoption of the method, process parameters in the continuous casting process are reasonably adjusted and optimized, the center segregation of the high-carbon hard-wire steel small square billet is obviously improved, a cast blank is sampled for detection, a carbon segregation coefficient KC is controlled between 0.95 and 1.05, and therefore it can be guaranteed that the accidents, caused by center segregation, of net-shaped cementite appearing and breaking are not generated in the following rolling process of the steel billet. Under the conditions that tail-end electromagnetic stirring and soft press are not available, the proper parameters are selected for reasonable adjustment so as to control the continuous casting process, the cast blank defects of center segregation and the like of the small square billet are overcome, and the continuous casting method has the beneficial effects of being simple in process and effective.
Owner:HEBEI IRON AND STEEL

Continuous casting process capable of relieving internal quality defects of bearing steel bloom

The invention discloses a continuous casting process capable of relieving internal quality defects of bearing steel boom. The continuous casting process adopts a large chamfering crystallizer, a chamfering angle of the obtained large chamfered continuously cast bloom is 50-75 degrees, and length of a chamfered inclined surface is 60-90 mm. The adopted following pressing-down process is as follows: at a pressed-down start point position, central solid fraction fs is 0.55-0.65, and pressing-down amount is 1.0-2.0 mm; at a second pressing-down roller, central solid fraction fs is 0.65-0.75 and pressing-down amount is 3.0-5.0 mm; at a third pressing-down roller, central solid fraction fs is 0.75-0.85, and pressing-down amount is 2.0-4.0 mm; at a fourth pressing-down roller, central solid fraction fs is 0.85-0.95, and pressing-down amount is 2.0-3.0 mm; and at a fifth pressing-down roller, central solid fraction fs is 0.95-1.0, and pressing-down amount is 0-2.0 mm. The continuous casting process reduces casting, rolling and pressing-down force in a casting blank pressing-down process, and improves pressing-down efficiency, so that the effects of stably controlling quality defects such as center segregation, V-shaped segregation, central loosening and hole shrinkage of the bearing steel boom are achieved.
Owner:XINGTAI IRON & STEEL

Non-steady state continuous casting process capable of damaging small steel ingot structure

InactiveCN102554168AImprove internal qualityAvoid vibration marksProduction lineMaterials preparation
The invention discloses a non-steady state continuous casting process capable of damaging a small steel ingot structure, and belongs to the technical field of metal material preparation. A drawing velocity is based on the conventional drawing velocity Vo, and is vertically fluctuated at small amplitude in a certain period T, namely V=Vo+a; and after continuous casting is started normally and becomes stable, a certain conventional drawing velocity Vo is determined according to a superheat degree, the drawing velocity is improved to Vo+a, billets are continuously drawn for time of T1, the drawing velocity is reduced to Vo-a in time of T3, the billets are continuously drawn for time of T2, and the drawing velocity is improved to Vo+a in time of T4 to complete a billet drawing period T. The non-steady state continuous casting process has the advantages that: the small steel ingot structure can be damaged and dendrite is inhibited from bridging, so that the compactness of continuous castings is improved, a non-steady state continuous casting process with center segregation is improved, and the non-steady state continuous casting process is suitable for continuous casting production lines for square billets, plate billets, round billets and the like.
Owner:CENT IRON & STEEL RES INST +1

Method for improving segregation and shrinkage of center of square and round billet

The invention discloses a method for improving the segregation and shrinkage of the center of a square and round billet; when a cast billet is cooled, the growth rate of solidified shells of the cast billet in an inner arc direction and an outer arc direction is relatively higher while the growth rate of solidified shells of the cast billet in a left side direction and a right side direction is relatively lower through a cooling method according to which the cooling strength in the inner arc direction and the outer arc direction of the cast billet is consistent, the cooling strength in the left side direction and the right side direction is consistent but the cooling strength in the inner and the outer arc directions is higher than that in the left and the right side directions, so that a liquid core on a solidified tail end of the cast billet is a rectangular area which is squashed in the inner and the outer arc directions and elongated in the left and the right side directions. According to the method for improving the segregation and shrinkage of the center of the square and round billet, because segregation solute elements and the distribution methods of solidification and shrinkage are controlled, the center of the cast billet is prevented from being segregated and enriched in a small area, so that the segregation and shrinkage of the center of the square and round billet and other continuous casting billets with similar width and thickness of cross sections are effectively improved, the effect is significant and stable, the use is simple and easy, the cost is low, and the cost performance in implementation is high. Simultaneously, a dynamic slight compression technology in continuous casting and a tail end electromagnetic stirring technology can be implemented.
Owner:CHONGQING UNIV

Homogenized slab continuous casting production method under external field cooperative control effect

The invention discloses a homogenized slab continuous casting production method under the external field cooperative control effect, and belongs to the field of steelmaking-continuous casting. According to the method, electromagnetic stirring rollers are installed on fan-shaped sections of a secondary cooling area of a slab continuous casting machine, and meanwhile, the two fan-shaped sections after being subjected to electromagnetic stirring in the secondary cooling area at the slab continuous casting solidification tail end are mechanically pressed down, so that the homogenized slab is obtained. Molten steel can be stirred and mixed uniformly through secondary cooling electromagnetic stirring, so that the temperature of the molten steel and a solidified blank shell are made uniform, the equiaxed crystal ratio is increased, and the surface quality is improved. And the molten steel rich in solute elements can be promoted to be discharged to the upstream through mechanical downward pressing at the solidification tail end, center segregation is improved, solidification shrinkage of a casting blank is compensated for, and shrinkage hole growth is restrained. And meanwhile, secondary cooling electromagnetic stirring can further uniformly mix the concentrated molten steel discharged by means of mechanical downward pressing, and secondary cooling electromagnetic stirring and solidification tail end mechanical downward pressing are mutually combined, so that the purpose of improving the internal quality of the casting blank is achieved.
Owner:NORTHEASTERN UNIV

A spheroidizing annealing method for cr and mo steels with lamellar microstructure

InactiveCN103866095BShorten the nodularization timeIncrease productivityFerritic matrixCarbide
The invention belongs to the technical field of metallurgy, and in particular relates to a spheroidizing annealing method for Cr and Mo steel with a sheet type microstructure. The spheroidizing annealing method comprises the steps of putting a Cr and Mo steel rolled product sample into a heating furnace, heating to 700-720 DEG C, preserving the temperature for 4-5 hours, then performing furnace cooling to 580-600 DEG C, taking out the Cr and Mo steel rolled product from the furnace, and cooling to room temperature, wherein the microhardness of the Cr and Mo steel rolled product subjected to spheroidizing annealing is 162.20-175.35HV, and the microstructure of the Cr and Mo steel rolled product consists of granular carbides dispersed on a ferritic matrix; the granular carbides have spheroidized structures in the level 5-6. According to the method, sub-medium temperature is preserved for certain time, and then the furnace cooling time is controlled, so that spheroidizing-annealed steel with high performance is obtained. The high preserved temperature is lower than the preserved temperature of the original technology, and the heat preservation time is shortened by almost three times, so that the energy consumption is obviously reduced, and the spheroidizing annealing efficiency is improved; the hardness of the steel subjected to the spheroidizing annealing technology is obviously reduced, the structure of a spheroidal pearlite is dispersive and fine, and the spheroidizing rate is high; the Cr and Mo steel subjected to spheroidizing annealing is high in cold heading performance and has a good application prospect.
Owner:NORTHEASTERN UNIV LIAONING

High-sulfur free-cutting steel square billet continuous casting method

The invention discloses a high-sulfur free-cutting steel square billet continuous casting method. Molten steel comprising, by mass, 0.1-0.3% of C, 0.1-0.3% of S, 0.02-0.1% of Si, 1.0-1.5% of Mn, and the balance Fe and impurities is subjected to continuous casting through a continuous casting machine, and the section of a casting billet manufactured by the continuous casting machine is 250-350 mm wide and 400-500 mm high. According to the characteristics of the high-sulfur free-cutting steel continuous casting billet and the continuous casting machine, the casting speed of the continuous casting billet is reasonably controlled, the water distribution amount of a secondary cooling zone is optimized, the secondary cooling area is divided into a plurality of loops, the water amount of each loop is adjusted independently, the size of a columnar zone and the size of a center equiaxed zone of the continuous casting billet are controlled by changing heat transfer of all cooling zones, thus, the structure solidification process during continuous casting can be controlled, the high-sulfur free-cutting steel continuous casting billet is prevented from generating intercrystalline cracks and center cracks, the center equiaxed crystal ratio of the casting billet is increased, and center segregation and center porosity of the continuous casting billet are perfected.
Owner:NANJING IRON & STEEL CO LTD

A billet continuous casting method for free-cutting steel with high sulfur content

The invention discloses a high-sulfur free-cutting steel square billet continuous casting method. Molten steel comprising, by mass, 0.1-0.3% of C, 0.1-0.3% of S, 0.02-0.1% of Si, 1.0-1.5% of Mn, and the balance Fe and impurities is subjected to continuous casting through a continuous casting machine, and the section of a casting billet manufactured by the continuous casting machine is 250-350 mm wide and 400-500 mm high. According to the characteristics of the high-sulfur free-cutting steel continuous casting billet and the continuous casting machine, the casting speed of the continuous casting billet is reasonably controlled, the water distribution amount of a secondary cooling zone is optimized, the secondary cooling area is divided into a plurality of loops, the water amount of each loop is adjusted independently, the size of a columnar zone and the size of a center equiaxed zone of the continuous casting billet are controlled by changing heat transfer of all cooling zones, thus, the structure solidification process during continuous casting can be controlled, the high-sulfur free-cutting steel continuous casting billet is prevented from generating intercrystalline cracks and center cracks, the center equiaxed crystal ratio of the casting billet is increased, and center segregation and center porosity of the continuous casting billet are perfected.
Owner:NANJING IRON & STEEL CO LTD

Method for Reducing Center Segregation of Low Alloy Steel Continuous Casting Billet

ActiveCN113198993BImprove center segregationImprove internal segregation qualityMolten steelContinuous caster
The invention provides a method for reducing central segregation of low-alloy steel continuous casting slabs, aiming at the problem of low qualified rate of internal segregation of low-alloy high-strength steel slabs. First, according to the continuous casting slab production data of the target continuous casting machine, analyze and obtain the carbon equivalent range of the target steel continuous casting slab with qualified center segregation of the target steel continuous casting slab, and back-calculate the composition content of the target steel continuous casting slab , to optimize the range of the optimum composition content of the molten steel corresponding to the carbon equivalent of the target steel in production and the optimum pouring parameter range of the target molten steel. Therefore, according to the above-mentioned optimal composition content range and optimal pouring parameter range, the low-alloy target steel type continuous casting slab with qualified center segregation can be produced. Optimizing the molten steel composition and pouring parameters according to the carbon equivalent range can more accurately find out the production conditions for preparing target steel continuous casting slabs with qualified internal segregation quality, thereby effectively improving the central segregation of low alloy steel continuous casting slabs and improving Internal segregation quality of low alloy steel continuous casting slabs.
Owner:ANSTEEL BEIJING RES INST

Method for reducing center segregation of low-alloy steel continuous casting billet

ActiveCN113198993AImprove center segregationImprove internal segregation qualityMolten steelContinuous caster
The invention provides a method for reducing center segregation of a low-alloy steel continuous casting billet. The method aims at solving the problem that the qualification rate of internal segregation of the low-alloy high-strength steel casting billet is low. The method comprises the following steps that firstly, according to continuous casting billet production data of a target continuous casting machine, a carbon equivalent range of a target steel type continuous casting billet with qualified center segregation of the target steel type continuous casting billet is obtained through analysis, the component content of the target steel type continuous casting billet is subjected to back calculation, and the optimal molten steel component content range corresponding to the carbon equivalent range of the target steel type in production and the optimal pouring parameter range of the target molten steel are optimized; and therefore, according to the optimal component content range and the optimal pouring parameter range, the low-alloy target steel type continuous casting billet with qualified center segregation can be produced. The molten steel components and the pouring parameters are optimized according to the carbon equivalent range, the production conditions for preparing the target steel type continuous casting billet with qualified internal segregation quality can be found out more accurately, and therefore the center segregation of the low-alloy steel continuous casting billet can be effectively improved, and the internal segregation quality of the low-alloy steel continuous casting billet is improved.
Owner:ANSTEEL BEIJING RES INST

Electromagnetic Stirring Device and Method for Secondary Cooling Zone of Slab Continuous Casting

ActiveCN112077272BImprove the effect of electromagnetic stirringImproved ability to scour the solidification interface frontOpen adjustmentEngineering
The invention discloses an electromagnetic stirring device and a method for a secondary cooling zone of slab continuous casting. The device comprises a main body of the electromagnetic stirring device, an opening adjustment assembly and a secondary cooling assembly. The main body of the stirring device includes a protective shell (3), a phase sequence control component, an iron core (4) and an electromagnetic coil (5), and electromagnetically stirs the molten steel in a direction-changing manner by changing the phase sequence of the three-phase current; the opening adjustment component includes a cylinder (7) , the fixed seat (8), the movable joint shaft (12) and the silicon steel sheet group insert (13), the opening degree of the closed annular iron core can be adjusted online through the movable joint structure; the secondary cooling assembly includes the cooling water inlet (9) and the cooling The water nozzle (10) soaks the cooling water to cool the electromagnetic coil and the iron core, and then is sprayed onto the surface of the billet (1) through the cooling water nozzle for secondary cooling. The invention has less magnetic field leakage or loss, high electromagnetic stirring efficiency, online adjustment of the opening degree of the stirrer, alternate change of stirring direction, and improves the internal quality and performance of the slab.
Owner:BAOSHAN IRON & STEEL CO LTD
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