568results about How to "Uniform chemical composition" patented technology

A plasma source for providing dissociated gas to semiconductor process chamber is provided. The plasma chamber can have at least one gas inlet and at least one chamber wall for containing the gas, a plurality of magnetic cores disposed relative to the plasma chamber such that the plasma chamber passes through each of the plurality of magnetic cores. A primary winding can be coupled to the plurality of magnetic cores. The plasma chamber can generate a toroidal plasma along a plane extending through the plasma chamber and which is at least substantially parallel to a top surface of a sample holder disposed within the semiconductor process chamber.

The present invention provides an alloy powder that is a material for producing inorganic functional materials such as phosphors, a phosphor with high brightness, and a method for producing the phosphor. An alloy powder for an inorganic functional material precursor contains at least one metal element and at least one activating element M¹ and has a weight-average median diameter D₅₀ of 5 μm to 40 μm. A method for producing a phosphor includes a step of heating an alloy, containing two or more metal elements for forming the phosphor, in a nitrogen-containing atmosphere.

The invention provides a manufacturing method of an arc additive of a titanium alloy structural part. An arc wire feed additive manufacturing method is used to carry out welding of each layer of ring members, i.e., a wire feeder feeds welding wires, the welding wires are melted by a welding gun to weld, and ring welding beads from the inside to the outside are sequentially lapped to form a layer of ring members; and then one thickness of layer of the welding gun is increased, and the welding method is repeated to form another layer of ring members, and so forth; and finally, a plurality of layers of ring members are overlapped to form a titanium alloy structural part. The welding forming part provided by the invention has a fine and uniform grain size and good mechanical properties, and can meet or exceed the level of congruent castings, and the product has a short development cycle and high processing efficiency.

The invention relates to the technical field of high-entropy alloys, and specifically discloses a double-arc fuse collaborative additive manufacturing method of a high-entropy alloy. The method is characterized in that raw materials are supplied based on a formula of the high-entropy alloy, wherein the raw materials include an alloy strip and flux core powder; the alloy strip and the flux core powder are prepared into a flux cored welding wire; and then a double-arc fuse collaborative additive manufacturing method is carried out to obtain a part or a blocky alloy as requirement. The method isstable in processes, high in cladding efficiency, high in preparation efficiency, wide in heat input adjusting range, low in cost, convenient to adjust the components of the alloy and the size of crystal grains; in addition, the method is applicable to manufacturing of massive high-entropy alloys as well as precise high-entropy alloy parts.

The invention relates to braze welding Si3N4 ceramics containing the boron Ti-based amorphous solder and the preparation method thereof, and belongs to the brazing material in the field of amorphous state and metallurgy. The ingredients of the brazing material consist of the following according to the mass percent: Zr of 12.0-28.0 percent, Ni of 12.0-28.0 percent, Cu of 12.0-28.0 percent, and B of 0.05-0.5 percent, and the remains is Ti. The melting scope of the brazing material ranges 1,150K to 1,250K, and the brazing temperature is from 1,273K to 1,373K. The Ti-Zr-Ni-Cu-B amorphous braze vacuum braze welding Si3N4 ceramics, which is produced by the rapid solidification technology, has superior high-temperature performance to Ag-Cu-Ti solder and Ti-Zr-Ni-Cu solder. The tie-in high-temperature bend strength reaches 145MPa under 673K DEG,108MPa under 773K DEG, and still 93MPa under 873K DEG.

The standard specimen contains chemical elements with following weight ratios in pure aluminium Si: 1.03-13.70, Fe: 0.147-1.50, Cu: 0.125-7.44, Mn: 0.090-1.05, Mg: 0.049-1.53, Zn: 0.052-1.05, Ti: 0.034-0.274 etc. Since the Al-Sr modification is adopted, thus the specimen provides the features of even chemical elements, compact structure, free of bulky initializing coarse grains as well as raised processability. The long-playing diffusion fusion technique adopted makes silicon diffuse to aluminium adequetely so as to increase uniformity of chemical elements in the specimen evidently.

The invention relates to a high-performance alloyed spherical powder preparation device and method for laser 3D (three-dimensional) printing. The device comprises a vacuum acquirement and inflation system, an induction smelting system, an atomization powder preparation system, a power collection system and a power system. The preparation method includes that: (1) the induction smelting system selects a non-crucible induction system or a crucible induction system; (2) alloy bars are fixed on a continuous feeder, or nickel-based/cobalt-based alloy bars are put in a smelting chamber; (3) the smelting chamber, an atomizing chamber and a power collection device are vacuumized prior to be fed with inert gas; (4) induction smelting is started, when alloy reaches preset temperature, alloy droplets are enabled to enter the atomization powder preparation system, and nozzles are started to perform atomization powder preparation; alloyed power prepared in the atomization chamber is collected through the powder collection device. The device can realize mechanical control, automatic control and real-time monitoring; the prepared alloy powder is high in yield, uniform in particle size distribution, good in degree of sphericity, uniform in chemical component, good in mobility, low in oxygen content and low in hollow sphere rate.

The invention provides a multi-layer double-channel electric arc additive manufacturing method for an aluminum alloy structural component. According to the method, a welder is adopted for supplying a heat source and matched with a mechanical arm for electric arc additional manufacturing of the aluminum alloy structural component in a route planning mode. Three layers at the bottom adopt electric current which is about 20-50 A larger than forming electric current for priming; and the forming electric current is adopted by the upper portion for entity piling up, the arcing points of an inner channel and an outer channel of each layer are a pair of diagonal points, reciprocating is conducted in this way, and finally the multi-layer double-channel aluminum alloy structural component is obtained. By adjusting parameters, electric arc material addition of the aluminum alloy structural component with the wall thickness being 10-25 mm can be achieved, so that specific dimension requirements are met. The aluminum alloy structural component formed through electric arc additive manufacturing provided by the invention is good in mechanical property, low in surface roughness, free of crack defects, high in material utilization rate and short in production period; the effect of quick manufacturing of a large-wall-thickness aluminum alloy structural component in a development stage is achieved; and meanwhile, the problems of a long production period and the like which are caused due to the fact that moulds need to be manufactured in a traditional casting method are solved, and product cost is effectively reduced.

The invention discloses a hot top casting process for a phi 784-mm 7xxx-series superhard aluminum alloy round bar. The aluminum alloy round bar is composed of, by mass, 0.25% of Si, 0.4% of Fe, 1.55-1.65% of Cu, 0.25% of Mn, 2.55-2.65% of Mg, 0.19-0.25% of Cr, 5.6-5.7% of Zn, 0.15% of Ti, 0.03% of Zr and the balance Al. The manufacturing process comprises the steps of a, material preparation; b, smelting; c, stirring; d, refining; e, slagging-off; f, heat preservation and standing; g, online thinning; h, online degassing; i, filtration; j, casting; k, homogenizing. Through the process, the defects, such as cracks, component segregation, bright grains, thick grains and loose pores, which often appear when a direct condensation casting technology is adopted for large-diameter superhard aluminum alloy are overcome, and by the adoption of hot top casting, the defects of surface segregation tumors, thick coarse-grain layers and the like are overcome.

The invention discloses active amorphous brazing filler metal for brazing ZrB2-SiC ceramic materials, a preparation method for the active amorphous brazing filler metal and a brazing process, particularly relates to Cu-Ti-Ni-Zr high-temperature active amorphous brazing filler metal for brazing ZrB2-SiC ultra-high-temperature ceramic materials, a preparation method for the Cu-Ti-Ni-Zr high-temperature active amorphous brazing filler metal and a brazing process, and belongs to brazing filler metal in the amorphous and metallurgy fields. The components of the brazing filler metal comprise, by atomic percentage, 36.0-42.0% of Cu, 30.0-35.0% of Ti, 16.0-23.0% of Zr and the balance Ni. The melting temperature of the active amorphous brazing filler metal is 1110-1150 K, and the brazing temperature is 1183-1273 K. The Cu-Ti-Ni-Zr high-temperature active amorphous brazing filler metal obtained through the rapid condensation technology has good wettability. The room temperature shearing strength of the ZrB2-SiC ultra-high-temperature ceramic materials brazed through the amorphous brazing filler metal in a vacuum brazing mode can be as high as 160 MPa and much higher than that of Cu-based and Ag-based brazing filler metal.

The invention discloses a process method for refining austenitic manganese steel by blowing argon gas into a medium frequency induction furnace, comprising the following steps of: (1) designing and manufacturing a gas diffuser; (2) mounting the gas diffuser in the center of the bottom of the medium frequency induction furnace and connecting the medium frequency induction furnace with an argon gasblowing system; (3) when furnace charge is molten to form a about 1/3 molten pool, quickly melting at high power and starting to blow argon gas into the furnace from the gas diffuser at the bottom; (4) controlling the pressure and the flow rate for blowing the argon gas according to the capacity of molten steel so as to fully remove harmful gas and inclusion in the molten steel and homogenize thetemperature and components; (5) cutting off a power supply and cooling and continuously blowing the argon gas; and (6) measuring the temperature, tapping and casting. By blowing the argon gas to refine, gas and nonmetallic inclusion in the molten steel can be effectively removed, the desulfuration and the deoxidization can be achieved and the components and the temperature of the molten steel canbe homogenized. By using the method, the purified molten liquid can be molten, thereby improving the metallurgical quality of the molten steel.

The invention relates to a production process for preparing a silica ceramic crucible by use of a pressure grouting method and belongs to the technical field of high-grade refractory materials in a polycrystalline silicon industry. The pressure grouting comprises steps of preparation of pouring slurry, die assembling, molding by pouring slurry and demolding for fetching a green body, i.e., (1) ball-milling fused silica grain composition into slurry; and (2) fixing a resin die and assembling the die, grouting, pressurizing quartz slurry with the initial pressure being 0.1-0.2Mpa, enhancing the pressure to 0.3-1.5Mpa after a die cavity is filled with quartz slurry, keeping the pressure for about 5 minutes to filter water in the silica slurry by virtue of a micro-reticular resin mold to form a square crucible green body, and during demolding of the green body, and applying pressure of 0.2-0.3Mpa to the surface of the green body through the back layer of the micro-reticular resin mold by utilizing compression air. The green body of the silica ceramic crucible, prepared by the process, has high intensity, does not have residual air holes and is easy to demold, the product is good in thermal shock resistance and high in temperature resistance, and can meet the process requirements of polycrystalline silicon production; and the process has the advantages of high biscuit drying speed, small occupied area for production, shortened manufacturing period, low cost, and suitability for scale production.

The invention discloses spherical ferrate having a hollow structure and a preparation method thereof. The ferrate MFe2O4 is of a hollow-structured spherical particle formed by self-assembling of nanocrystals having a particle size of 10-50nm, wherein M is Co, Ni or Zn, the diameter of the particle is 0.1-1mu m, and the thickness of a shell layer is 30-200nm. The spherical ferrate can be used as a negative electrode material of a lithium ion battery.

The invention relates to the technical field of high-entropy alloy, in particular to a high-entropy alloy double technology preparation method. The high-entropy alloy double technology preparation method comprises the steps that firstly, types of four welding wires and components, contents, existence forms and existence positions of welding wire elements are decomposed and designed according to the element components, contents and physico-chemical properties of high-entropy alloy needing to be prepared, and the welding wires are prepared; secondly, an integrated four-wire pulse gas shielded welding technology is adopted to cooperate with additional materials to manufacture the high-entropy alloy; and finally, a vacuum self-consumption remelting technology is adopted to refine the high-entropy alloy. According to the high-entropy alloy double technology preparation method provided by the invention, the technology is stable, the preparation efficiency is high, the cost is low, the heat input adjusting range is wide, the optional alloy element range is wide, the quantity of types of prepared high-entropy alloy is large, alloy component adjusting is convenient and accurately controllable, chemical components are uniform, the structure is compact and uniform, the degree of purity is high, and the inner quality is good.

The invention discloses a smelting flux for submerged-arc welding and a preparation method of the smelting flux. The smelting flux comprises the following components in percent by mass: 24-48 percent of CaF2, 8-16 percent of CaO, 5-27 percent of MgO, 10-30 percent of SiO2, 7-20 percent of Al2O3, 4-10 percent of MnO2, 0.5-2 percent of TiO2, 0.5-2 percent of K2CO3, 0.5-2 percent of Li2O, 5-10 percent of BaCO3, and 0.2-3 percent of FeO. The ratio of CaF2 to CaO is strictly controlled to be within the range of (3:1). The total mass percent of the components is 100%. The novel smelting flux prepared according to the preparation method is simple in preparation method, and a high-quality flux material is provided for welding low-alloy high-strength steel after an appropriate amount of welding wires are added.

The invention relates to an electroslag smelting casting method of fixed blades of a water turbine. Consumable electrodes are prepared by adopting a voltaic arc furnace refining method and the fixed blades are prepared by adopting an electroslag smelting casting process through a mould. The chemical components of the consumable electrodes are controlled as follows: C is 0.14-0.19 percent, Si is less than or equal to 0.6 percent, Mn is 1.5-1.9 percent, P is less than or equal to 0.035 percent, S is less than or equal to 0.035 percent, V is 0.02-0.15 percent, Nb is 0.015-0.06 percent, Ti is 0.15-0.25 percent, Al is more than or equal to 0.015 percent, O is less than or equal to 0.0040 percent, N is less than or equal to 0.0080 percent, H is less than or equal to 0.00035 percent, and the balance is Fe. The electroslag smelting casting system and the electroslag guide are controlled as follows: CaF2 is 60-80 percent, Al2O3 is 40-20 percent, or less MgO and CaO (the total is less than or equal to 20 percent); and the electroslag amount is usually 1.5-5 percent of the weight of a casting. The invention has less amount of oxide and sulfide, small size, even distribution, clean casting base body, high cooling speed, large crystallization temperature gradient at the front of solid and fluid, compact casting texture, high size precision and little distortion, and can greatly improve the product property of the refined casting.

The invention discloses a mineral high-strength wear-resistant material which is prepared from the following raw materials in percentage by weight: 0.30-0.50% of C, 0.10-0.65% of Si, less than or equal to 1.0% of Mn, 1.0-4.5% of Cr, 0.05-3% of Ni, 0.15-1.5% of Mo, 0.05-0.5% of V, 0.010-0.5% of Nb, 0.01-0.5% of Al, less than or equal to 0.025% of P, less than or equal to 0.015% of S and the balanceof Fe. A chain wheel manufactured from the mineral high-strength wear-resistant material is excellent in alloy element proportion, is pure in steel, is uniform in structure, has excellent comprehensive performance, is high in chain gear hardness, is uniform in hardness and is good in wear resistance; and meanwhile, a base body part has good impact toughness and strength. The defects that a commonChinese chain wheel is poor in comprehensive performance and is low in coal passing amount are solved. The mineral high-strength wear-resistant material greatly improves the coal passing amount of the chain wheel, reduces chain wheel use cost, and improves economic benefits.