The invention discloses a
sulfide electrolyte membrane with gradient
particle size distribution as well as a preparation method and application thereof, and relates to the technical field of
solid-state batteries. Firstly, a modified binder solution formed by blending
polyurethane and butadiene rubber is prepared, a
sulfide electrolyte, a modified binder and an
organic solvent are prepared into three kinds of
slurry with different particle sizes, and the
slurry is prepared into a
solid-state battery; the preparation method comprises the following steps: sequentially
coating on a substrate according to the sequence of average particle sizes of
sulfide electrolyte in the
slurry from large to small, airing each layer of wet film and then
coating the next layer to form a composite wet film with gradient distribution of particle sizes, and carrying out
vacuum drying and hot rolling treatment to finally prepare the target electrolyte film. According to the method, a unique particle size gradient design is ingeniously constructed, large particles construct a framework, gaps are filled with
small particles, the compactness of a film layer is optimized, and a continuous
ion transmission channel is formed. The multi-layer wet film forming process is simple and high in
controllability, the rate capability and the cycle life of the sulfide all-
solid-state battery can be remarkably improved, and the multi-layer wet film forming process has great large-scale production and application potential in the field of high-energy-density all-solid-state batteries.