Disclosed are nozzles and
nozzle assemblies of
liquid jet-forming surgical instruments, surgical instruments employing such nozzles and / or
nozzle assemblies, and methods of fabricating the
nozzle assemblies in forming surgical instruments. Also, disclosed are
liquid jet-forming surgical instruments including both
liquid jet-forming nozzles and optional evacuation lumens, which when provided can be configured to receive the liquid jet and evacuate the liquid forming the liquid jet. Certain embodiments of such surgical instruments include inventive nozzle alignment component(s) to facilitate alignment of the nozzles and evacuation lumen upon
assembly. In certain embodiments, surgical instruments are provided that include a nozzle that is shaped to form a liquid jet, which has surfaces that are optically smooth. In certain embodiments, the nozzle has a configuration enabling the nozzle to form a liquid jet that has the ability to remain collimated over longer distances than is typically achievable with conventional liquid jet
surgical instrument nozzles having the same ratio of nozzle length to minimum inner
diameter of the jet opening. In certain embodiments, nozzle assemblies comprising an operative
assembly of at least two subcomponents, which together provide a nozzle are provided. In certain embodiments, the at least two sub-components may comprise a nozzle-providing component, such as a nozzle ring, and a holder that is configured to retain and position the nozzle-providing component in the nozzle
assembly. In certain embodiments, the nozzle-providing component can comprise a liquid flow passage having a
diameter that continuously decreases along at least a portion of its length.