The invention discloses an in-situ
crystallization high
zeolite waste plastic catalytic
cracking microsphere catalyst as well as a preparation method and application thereof, and belongs to the technical field of catalyst materials. Carrying out
spray drying on mixed
slurry consisting of clay, an external
silicon source, the pre-
crystallization liquid and water to obtain microspheres; the preparation method comprises the following steps: preparing microspheres,
roasting the microspheres, mixing the roasted microspheres with an alkali-containing
aqueous solution and a template agent to obtain a mixture, carrying out hydrothermal
crystallization,
filtration and separation on the mixture, adding a
phosphorus compound and a
metal compound into a product obtained after hydrothermal crystallization, uniformly mixing, and carrying out
drying and
roasting treatment to obtain the in-situ crystallization high-
zeolite waste plastic catalytic
cracking microsphere catalyst. The in-situ crystallization nanocrystallization ZSM-5 catalyst is high in
zeolite content and developed in mesopores, and the
molecular sieve and the matrix are tightly combined through similar chemical bonds, so that the activity stability of the catalyst is enhanced; the catalyst is used for catalytic
cracking reaction of waste plastics, is high in reaction activity and long in service life, greatly improves the yields of
ethylene, propylene and butylene, and is rich in aromatic hydrocarbons in liquid products.