A
system for refining
crude oil to minimize emissions of toxic compounds in the
atmosphere during refining. The
crude oil is treated with
viscosity-reductant additives, reducing
viscosity by up to 50% and increasing
API gravity by more than 2 points. The method of spray-
cracking and vacuum-flashing of
crude oil, the
system separates light and heavy end chains within the reactor. The vapor is condensed into designer fuels using a multi-stage horizontal reverse condensate-condenser or closed-loop
distillation tower. Process heater directs
flue gases through high-
salinity fluids, such as a brine-
processing device to capture, sequester, or mineralize the CO2, CO,
NOx, and other contaminants from the
flue gases. This results in a significant reduction in emissions, a further reduction to near-zero emissions (>95-98%) is achieved by the combination of (1) the
closed loop processes, tank blanketing and capturing, sequestering and mineralizing emitted
flue gases from the heater
combustion-exhaust.