The invention discloses an edge intelligent terminal device for
robot welding process online monitoring and quality analysis, and relates to the technical field of
industrial robot welding automation and intelligent manufacturing. The device adopts an edge intelligent calculation framework, integrates a self-developed multifunctional industrial
data acquisition control board card, an edge AI calculation unit and an optimization
control system, and specifically comprises the following steps: acquiring process parameters such as current,
voltage,
welding speed and gas flow of a welding
robot and
weld seam image data in real time through the self-developed control board card; on-line analysis and defect detection are carried out on the welding quality based on a
deep learning algorithm, and a real-time quality
evaluation result is generated; welding parameters are dynamically adjusted according to
monitoring data and AI reasoning results, and closed-
loop optimization control is achieved; localized
data processing is carried out through the
edge computing unit, the cloud
transmission delay is reduced, and the response speed is improved. The device is equipped with an industrial control touch screen to realize man-
machine interaction functions such as parameter display and real-time operation control. The device further integrates a model
online learning mechanism, a
predictive maintenance module and a self-adaptive regulation and
control system, and has a
continuous optimization capability and a fault early warning capability under complex working conditions. A domestic high-performance embedded
chip is adopted as core hardware, low-power-consumption control and anti-interference design are combined, and it is ensured that the
system stably operates in a harsh industrial environment. According to the device, the whole-process intelligent monitoring and self-
adaptive optimization of the
welding process are realized, and the accuracy of welding quality detection and the production efficiency are remarkably improved.