The invention discloses a
casting molding method for an aluminum
piston side drainage runner of a large
combustion chamber of an engine, and relates to the technical field of engine
piston manufacturing. According to the
casting forming method for the aluminum
piston side drainage runner of the large
combustion chamber of the engine,
silicon is added to form an eutectic
silicon network, the liquidity of molten aluminum is improved, the grain size is refined,
copper and
magnesium are added to improve the tensile strength,
nickel is matched to inhibit high-temperature
creep, the
casting speed and the casting pressure are controlled at different casting stages, and the casting quality is guaranteed; in the casting process,
ultrasonic vibration is carried out, grains are further refined, semi-
solid feeding is promoted, a
rotating magnetic field drives casting liquid to carry out spiral
mold filling, the gas
entrapment tendency is reduced, axial flowing of the casting liquid is promoted, turbulent flow is reduced, the grain size is refined in cooperation with a pulsed
electric field, the microshrinkage
porosity of the root of a runner is reduced, and the
fatigue limit of the root of the runner is improved; the
heat resistance,
wear resistance and
thermal fatigue resistance of the piston are improved, so that the performance of the piston is optimized to prolong the service life of the piston.