The invention discloses an on-line monitoring and fault
early warning system for the running state of a dynamic compression-
shear testing machine, belongs to the technical field of fault diagnosis, and aims to solve the problems of poor adaptability to multiple motion
modes, lagging fault early warning and fuzzy fault positioning in the prior art. According to the
system, core collaborative link fault sensitive point monitoring parameters are matched according to a current
motion mode, a dynamic threshold value is generated to construct a fault judgment threshold value
system, real-
time data subjected to cyclic division are collected and loaded to generate a
time sequence data set, a reference candidate range state is judged based on the threshold value, and a fault judgment reference
library is constructed; and executing deviation analysis prediction trend through the reference
library, generating a compensation instruction, identifying potential faults in combination with a threshold value, an actual value and a prediction value, calculating a link
fault probability, and completing diagnosis. According to the invention, monitoring adaptability and accuracy can be improved, compensation in advance and accurate fault early warning are realized, and stable operation and test accuracy of equipment are guaranteed.