This invention discloses a high-strength
chromium corundum brick and its preparation process, belonging to the field of
refractory materials technology. The process includes: S1, using tabular
corundum, fused white
corundum fine powder, ultrafine
activated alumina, monoclinic zirconia micro
powder, and
polymer microspheres as raw materials, with the Dinger-Funk modulus q controlled at 0.27-0.33, and obtaining a three-dimensional porous framework with interconnected pores through molding and
thermal desorption of pore-forming agents; S2, preparing a precursor solution containing Cr, Mg, Ti, Fe, and Mn, with a
molar ratio of Cr:Mg:Ti:Fe:Mn=2:1:1:1:1, and a configuration entropy ≥1.5R; S3, driving the solution to penetrate into the pores through
pressure difference; S4, using
variable pressure pulsating
moisture curing to cause in-situ
hydrolysis and condensation of the precursor to form a gel; S5, applying a
microwave field to assist in gel removal at 400-800℃, followed by high-temperature
sintering. This invention improves the material's strength,
thermal shock resistance, and
slag erosion resistance by combining high-entropy component design with
deep penetration and in-situ curing, effectively inhibiting the formation of
hexavalent chromium, and solving the problems of insufficient comprehensive performance and environmental risks of traditional
chromium corundum bricks.