The invention relates to the technical field of
full mold casting, and provides a
lost foam casting method for a thin lower mold insert type
casting, which comprises the following steps of: firstly,
processing a foam model, and carrying out quantity increasing, hole
processing and connecting rib adding on the foam model to prevent the defects of deformation and
shrinkage porosity of a shrinkage cavity; then the model is placed on an anti-deformation support which is provided with a check block and has the thickness of 50-100 mm, and deformation generated in the
molding sand burying process is avoided; then a bottom pouring type pouring
system is arranged, one inner pouring gate is arranged at the thin position of the model, the inner pouring gate keeps away from the drilling position, a straight pouring gate is arranged at the end, and it is guaranteed that molten iron is rapidly and stably filled into the model; then, CAE
simulation is carried out, defects are eliminated, positions where shrinkage cavities and
shrinkage porosity possibly occur are positioned, sand isolation chillers and inner chillers are arranged, the chilling effect is enhanced, and shrinkage cavities and
shrinkage porosity are avoided; then carrying out
shower coating operation,
drying and then reinforcing; then modeling is conducted, and pouring is conducted after modeling; and then
stress relief annealing is carried out, and finally shot blasting is carried out to remove redundant paste.