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40results about How to "Uniform refinement" patented technology

Device and method for preparing fine-grained material by directly extruding continuous variable cross section

The invention relates to a device and a method for preparing fine-grained material by directly extruding a continuous variable cross section, which relate to a device and a method for preparing fine-grained material. The invention solves the problems of the traditional fine-grained material preparation methods that the procedures are complicated, the process requirements are high, the texture orientation is significant, the defects of folds and material interface superposition are easy to occur in processing and preparation and the preparation methods are difficult to be implemented in production. A primary transition die cavity, a secondary transition die cavity and a core die cavity of the preparation device of the invention are combined to form an axial corrugated extrusion cavity of the continuous variable cross section; the preparation method of the invention comprises the following steps: the preparation device is assembled; an ingot is arranged in a female die, a punch head is put it, a punch head is put in, the die orifice on a core die extrusion end is closed, the punch head descends, the ingot is extruded form a primary transition die orifice and a secondary transition die orifice, the punch head continues to descend, and the ingot is upset and deforms; and the closure is removed, the punch head continues to descend, and the ingot is extruded and formed. The invention requires simple equipment and few production procedures, and is easy to be implemented and popularized in production.
Owner:HARBIN UNIV OF SCI & TECH

Method and device for forming micro-texture in composite mode on inner surface of cylinder sleeve through laser

The invention provides a method for forming micro-texture in a composite mode on the inner surface of a cylinder sleeve through laser. The method comprises the following steps: step (1), a femtosecond laser device is used for processing a needed microcosmic shape on the inner surface of the cylinder sleeve; and step (2), a nanosecond laser device is used for strengthening the area of the microcosmic shape processed in the step (1) through laser shock waves. Under the condition of dry friction, micro-concave surface texture can be used as a storage device for storing wear particles to reduce abrasive wear and furrows on the friction surface, and therefore the wear rate is lowered. The laser shock waves can eliminate residual tension after the micro-texture is formed on the inner surface of the cylinder sleeve, and therefore deep residual compressive stress is formed, grain refinement is enabled to be more uniform, the hardness, the abrasive resistance and the anti-fatigue performance of the cylinder sleeve are improved, and the service life of the cylinder sleeve is prolonged. The invention further provides a device for forming the micro-texture in the composite mode on the inner surface of the cylinder sleeve through the laser at the same time.
Owner:WENZHOU UNIVERSITY +1

Control method for hot forging structure property of Mn18Cr18N steel retaining ring

The invention relates to a control method for the hot forging structure property of a Mn18Cr18N steel retaining ring, belongs to the technical field of a metal pressure machining. The operation method of the invention comprises the following steps: (1) sheathing a soft steel sleeve outside blanks and putting the soft steel sleeve and the blanks together into a heating furnace to be heated to 1180-1220 DEG C; (2) putting the heated blanks wrapped with the sleeve externally into a cylinder die and punching the blanks by utilizing a plunger chip; when the plunger chip load is increased to the load allowed by a press machine, replacing a chassis by a drain cap to carry out extrusion and losing the gross weight; (3) putting the annular blanks which is extruded into the heating furnace to be heated to 1100-1150 DEG C and keeping the temperature for 1-3 hours; (4) carrying out the broaching on a mandrel at the first circle and controlling the deformation amount between 13-18%; (5) when the temperature in the broaching process is reduced below the final forging temperature, putting into the heating furnace and heating to 1100 DEG C as well as keeping the temperature for 1 hour; (6) carrying out the broaching on a mandrel at the second circle and controlling the deformation amount between 9-13%; (7) when the temperature in the broaching process is reduced below the final forging temperature, putting into the heating furnace again and heating to 1100 DEG C as well as keeping the temperature for 1 hour; and (8) continuously carrying out the broaching on the mandrel until the dimension requirements are met. The method has the advantages that the phenomenon of generating cracks on the surface of a forge piece in the deformation process in the prior art can be prevented; and the deformation on the external surface of the forge piece is increased in the multiple broaching processes of the mandrel, thereby refining grains more uniformly and improving the quality of the forge piece.
Owner:TAIYUAN UNIVERSITY OF SCIENCE AND TECHNOLOGY

Multi-curvature forming method for stainless steel cylinder

The invention discloses a multi-curvature forming method for a stainless steel cylinder. The method is characterized by comprising the following steps: performing scribing and blanking according to the developed length of the medium diameter of a cylinder to be wound; machining peripheral welding grooves of a plate; rolling-forming a first-curvature circular arc, namely reserving a straight section, not to be wound for the formation of a circular arc, with a width B of 200 to 600 mm at each of the two ends of the cylindrical plate, and bending and winding the middle part of the cylindrical plate into a large circular arc with a curvature radius R of more than or equal to 0.5 Phi to form the first-curvature circular arc of the cylinder; rolling-forming second-curvature circular arcs, namely rolling the parts between the roots of the straight sections with the widths B of 200 to 600 mm and the large circular arc into circular arcs with curvature radiuses r of 0.2 to 0.5 Phi to form second-curvature circular arcs; rolling transition parts between the second-curvature circular arcs and the first-curvature circular arc into smooth transition; performing rolling until the grooves 2 in the two ends of the straight sections get close to each other; performing longitudinal seam assembly and welding on the cylinder, placing the cylindrical body at a horizontal position, and welding longitudinal seams; performing roundness correction on the cylinder after welding.
Owner:SHANGHAI TONGHUA STAINLESS STEEL PRESSURE VESSEL ENG

Method for conducting oriented solidification on CET refining metal solidification organization under longitudinal magnetic field

The invention discloses a method for conducting oriented solidification on a CET refining metal solidification organization under a longitudinal magnetic field. The method includes the steps that firstly, an oriented solidification crucible is connected to a pull rod of an oriented solidification device, a drawing and pulling system is formed, and the drawing and pulling system can be drawn and pulled in a heating furnace for conducting linear movement; then, solid metal materials are arranged in the crucible, the furnace temperature of an inner cavity of the heating furnace is heated to a set degree, the metal materials in the crucible are smelted, and heat preservation is conducted on the smelted metal melt according to the set time; then, the drawing and pulling system is started, oriented drawing and pulling is conducted at a set pulling speed, in the drawing and pulling process, the longitudinal magnetic field is applied to the metal melt, and the metal solid liquid interface in the crucible is kept in a steady magnetic field region with set magnetic field intensity all the time; after drawing and pulling is conducted, a solidificated metal stick is obtained. According to the method for conducting oriented solidification on the CET refining metal solidification organization under the longitudinal magnetic field, a Seeback effect is utilized, the longitudinal magnetic field acts on the solid liquid interface generated after oriented solidification is conducted, and columnar crystal is converted into isometric crystal, so that the refining metal solidification organization is obtained.
Owner:SHANGHAI UNIV

Orientation of an electronic CMOS structure with respect to a buried structure in the case of a bonded and thinned-back stack of semiconductor wafers

The invention is based on a method for aligning an electronic CMOS structure with respect to a buried structure in the case of a bonded and thinned back stack of semiconductor wafers. The method is intended to avoid “front side to rear side” alignments. The proposed method for aligning the electronic CMOS structure uses the formation of alignment marks (7; 7a, 7b) in the process of fabricating the structure to be buried on a front side, which is used for bonding of the semiconductor wafer (1), which includes the structure (2) to be buried. The alignment marks (7) are formed on the edge of the semiconductor wafer. A cover wafer (5) is provided with first thinned portions (10a; 10b) of the wafer thickness provided from the bonding side at positions corresponding to positions of the alignment marks (7). A plan view of the alignment marks (7) is obtained after wafer bonding. For this purpose, the first thinned portions of the cover wafer (5) made from its bonding are formed so as to recess an edge of each thinned part of the cover wafer (5). A second thinning of the cover wafer (5) of the wafer stack (6) obtained by the bonding is performed to a certain measure, thereby making the alignment marks (7; 7a, 7b) visible. Aligning masks for fabricating the electronic structure (40h) may be accomplished on a surface (8a) of the thinned cover wafer (8) by means of the alignment marks (7; 7a, 7b).
Owner:X FAB SEMICON FOUNDRIES

Indium powder manufacturing system

ActiveCN102784923AAvoid distillationUniform refinementMelting tankIndium
The invention relates to an indium powder manufacturing system which comprises a melting tank for liquefied indium raw material, wherein a flow guiding pipe for guiding the liquid indium is arranged at one side of the lower part of the melting tank and is communicated with a spraying chamber which is horizontally arranged; a nozzle stretching into an atomizing chamber is arranged at the right end of the injecting chamber; a sieving mesh is arranged at the bottom of the atomizing chamber, and a dust collector is connected at the lower part of the sieving mesh; the indium powder manufacturing system is provided with a gas supplying chamber, wherein gas in the gas supplying chamber is conveyed to the injecting chamber through a compressor; gas mixed with the liquid indium in the injecting chamber is sprayed into the atomizing chamber through the nozzle; and the gas in the atomizing chamber flows into the dust collector, and then is exhausted through an exhaust fan. According to the indium powder manufacturing system, the gas-liquid mixture is injected into the atomizing chamber through the nozzle, so that the liquid indium can be uniformly atomized into relatively small powder indium particles, and the metal indium can prevent from being distilled by using a high-temperature resisting material; the indium powder manufacturing system not only can achieve uniform refining, has relatively high yield, but also has simple structure and relatively low cost of production.
Owner:广西华锡集团股份有限公司

Method for uniformly refining low-temperature lead-free glass powder by using ultrahigh-pressure microjet and application thereof

ActiveCN113149445AOvercome the problems of long grinding time and low grinding efficiencyNarrow particle size distributionUltra high pressureHazardous substance
The invention discloses a method for uniformly refining low-temperature lead-free glass powder by using an ultrahigh-pressure microjet technology and application thereof. Glass powder, deionized water and a dispersing agent are mixed according to the mass ratio of 1000: (500-1200): (5-30) for pre-dispersion, pre-dispersed slurry is emulsified and dispersed by using an ultrahigh-pressure microjet homogenizer, and then water-based low-temperature lead-free glass powder slurry is obtained. The side surface of a ZnO resistor disc is uniformly coated with the slurry by adopting spraying equipment, and sintering treatment is carried out to obtain a low-temperature lead-free insulating coating on the side surface of the resistor disc. The glass powder does not contain harmful substances such as lead and is environment-friendly. Grinding media such as ball-milling beads are not needed in the preparation process, the process is simple, the homogenization treatment time is short, and the dispersion efficiency is high. The particle size height is uniform and the particle size distribution is narrow. The obtained side insulating coating is compact and uniform, and has excellent high-current impact resistance.
Owner:SHANGHAI UNIV

Forge forming method for 1Cr14Mn14Ni stainless steel ring part

The invention discloses a forge forming method for a 1Cr14Mn14Ni stainless steel ring part. The method comprises the steps that a stainless steel ingot is heated to the temperature of 1150-1180 DGE C, and a stainless steel blank in a forging state is obtained after cogging forge with three upsetting and three drawing and deflection larger than 70%; after the stainless steel is heated to the temperature of 750-770 DEG C and the temperature is kept for 30 min, the temperature is reduced to 660-690 DEG C and kept for 30 min, and thermal treatment is performed; then the stainless steel blank is heat to the temperature of 960-980 DEG C for forge forming; the stainless steel blank is quenched by using forge waste heat and then tempered, and heat treatment after forge is performed with a temper cooling manner combining rapid cooling and slow cooling. According to the method, a 1Cr14Mn14Ni stainless steel forge part can obtain an austenite structure with fine, uniform and high dislocation density, and accordingly, excellent mechanical property, corrosion resistance, cold workability and toughness are obtained. Therefore, the 1Cr14Mn14Ni stainless steel ring part can replace precious metal materials such as high-temperature alloy and titanium alloy to manufacture components such as a compressor casing with high strength and corrosion resistance.
Owner:GUIZHOU ANDA AVIATION FORGING

Orientation of an electronic CMOS structure with respect to a buried structure in the case of a bonded and thinned-back stack of semiconductor wafers

A method for aligning an electronic CMOS structure with respect to a buried structure in the case of a bonded and thinned back stack of semiconductor wafers. The method for aligning the electronic CMOS structure may include forming alignment marks in the process of fabricating the structure to be buried on a front side, which is used for bonding of the semiconductor wafer, which includes the structure to be buried. The alignment marks may be formed on the edge of the semiconductor wafer. The method for aligning the electronic CMOS structure may include providing a cover wafer with first thinned portions of the wafer thickness provided from the bonding side at positions corresponding to positions of the alignment marks. After the thinning of the cover wafer a plan view of the alignment mark is obtained after the wafer bonding that initially results in a burying of the structures, wherein subsequently the resulting wafer stack is thinned to a certain degree with respect to the cover wafer, thereby making visible the at least one alignment mark, and by means of the alignment mark masks of method steps for fabricating the electronic structure on the surface of the thinned cover wafer are aligned.
Owner:X FAB SEMICON FOUNDRIES

Forging process of extrusion roller of cement roller press

The invention relates to a forging process of an extrusion roller of a cement roller press. The forging process is characterized by comprising the following steps that that a blank steel ingot is cast, wherein the steel ingot comprises the following chemical components of, by weight, greater than or equal to 0.35% and less than or equal to 0.45% of C, greater than or equal to 1.5% and less than orequal to 2.5% of Si, greater than or equal to 20% and less than or equal to 23% of Al, greater than or equal to 0.022% and less than or equal to 0.032% of Mg, greater than or equal to 0.2% and less than or equal to 0.38% of Mn, greater than or equal to 0.005% and less than or equal to 0.01% of Cr, greater than or equal to 0.5% and less than or equal to 1.5% of W, greater than or equal to 0.0055%and less than or equal to 0.0065% of Nb, greater than or equal to 0.5% and less than or equal to 1.5% of V, greater than or equal to 1.0% and less than or equal to 1.5% of Cu, greater than or equal to0.15% and less than or equal to 0.25% of Ti, greater than or equal to 0.25% and less than or equal to 0.35% of B, greater than or equal to 0.8% and less than or equal to 1% of Fe, greater than or equal to 0.5% and less than or equal to 0.9% of Mo, less than or equal to 0.1% of S and the balance Zn and inevitable impurities; then heating and upsetting are carried out twice correspondingly; then controlled cooling is carried out, wherein the cooling speed is 35 DEG C/h; and finally heat treatment after forging is carried out.
Owner:JIANGSU JINYUAN FORGE

Control method for hot forging structure property of Mn18Cr18N steel retaining ring

The invention relates to a control method for the hot forging structure property of a Mn18Cr18N steel retaining ring, belongs to the technical field of a metal pressure machining. The operation method of the invention comprises the following steps: (1) sheathing a soft steel sleeve outside blanks and putting the soft steel sleeve and the blanks together into a heating furnace to be heated to 1180-1220 DEG C; (2) putting the heated blanks wrapped with the sleeve externally into a cylinder die and punching the blanks by utilizing a plunger chip; when the plunger chip load is increased to the load allowed by a press machine, replacing a chassis by a drain cap to carry out extrusion and losing the gross weight; (3) putting the annular blanks which is extruded into the heating furnace to be heated to 1100-1150 DEG C and keeping the temperature for 1-3 hours; (4) carrying out the broaching on a mandrel at the first circle and controlling the deformation amount between 13-18%; (5) when the temperature in the broaching process is reduced below the final forging temperature, putting into the heating furnace and heating to 1100 DEG C as well as keeping the temperature for 1 hour; (6) carrying out the broaching on a mandrel at the second circle and controlling the deformation amount between 9-13%; (7) when the temperature in the broaching process is reduced below the final forging temperature, putting into the heating furnace again and heating to 1100 DEG C as well as keeping the temperature for 1 hour; and (8) continuously carrying out the broaching on the mandrel until the dimension requirements are met. The method has the advantages that the phenomenon of generating cracks on the surface of a forge piece in the deformation process in the prior art can be prevented; and the deformation on the external surface of the forge piece is increased in the multiple broaching processes of the mandrel, thereby refining grains more uniformly and improving the quality of the forge piece.
Owner:TAIYUAN UNIVERSITY OF SCIENCE AND TECHNOLOGY

Variable-angle elliptical vibration-laser forming device and method for CBN grinding head preparation

The invention discloses a variable-angle elliptical vibration-laser forming device for a CBN grinding head preparation. The variable-angle elliptical vibration-laser forming device for the CBN grinding head preparation comprises a variable-angle elliptical vibration device, a micro-grinding head substrate workbench, a vibration supporting platform, a laser cladding device and a mechanical arm, andis characterized in that the variable angle elliptical vibration device is arranged on the vibration supporting platform, the micro-grinding head substrate workbench is connected with the variable-angle elliptical vibration device through a double-head stud, the driving end of the mechanical arm is connected with an external driving device, and the free end of the mechanical arm is fixedly connected with the laser cladding device through bolts. The elliptical vibration of the micro-grinding head substrate workbench is realized by changing a single-direction vibration mode, so that the metal binding agent is more uniform in grain refinement in the laser forming process, air holes are reduced, and the service life of the CBN micro-grinding head is further prolonged; secondly, the included angle between two variable amplitude rods in the horizontal plane can be changed to achieve different elliptical vibration modes, so that the vibration included angle corresponding to the fine grain refining effect of the metal binding agent is obtained; different types of structural CBN micro-grinding heads can be obtained by changing laser cladding process parameters and scanning paths accordingto different requirements, so that the diversification of products is effectively increased, and the product can be better applied to different finish machining fields; and the device is small in structural control difficulty and easy to operate.
Owner:NORTHEASTERN UNIV
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