250 results about "Dunnage" patented technology

A method for producing inflated dunnage on the site of use, comprising providing, in rolled form, a plurality of preformed plastic bags, each of the bags comprising two plastic sheets in facing relationship and sealed along three edges with one edge remaining open. Air is blown toward each of the open edges in sequence, causing each bag to inflate, and the fourth edge of each inflated bag is sealed, the bag being empty except for the air. At least one sealed inflated bag is separated from the roll and placed in a carton to serve as dunnage. In an alternate embodiment, the stock material is provided in a continuous tubular form, and an air inflation needle is used to puncture a surface of the tube for inflation purposes.

A packing product and apparatus and method for manufacturing same are disclosed. The packing product includes at least one face sheet and at least one crumpled sheet pad attached to the face sheet. A package and method of packaging an article are also disclosed, the package including a container, one or more crumpled sheet pads positioned in the container, one or more face sheets positioned adjacent to the crumpled sheet pads, and an article positioned in the container in at least partial abutting relation to the one or more face sheets. The one or more face sheets may have portions that are folded to envelop the article. Also, the face sheet may include an opening having a pattern corresponding to a shape of the article. A pad producing apparatus includes a dunnage supply machine for supplying a strip of dunnage, a folding device for forming a fold line in and transverse to the strip of dunnage, and a capture chute for guiding and accumulating the folded strip of dunnage so that a first layer downstream of the fold line overlaps a second layer upstream of the fold line, thereby forming an accordion-like pad.

A method for producing inflated dunnage on the site of use, comprising providing, in web form, a plurality of preformed plastic bags, each of the bags comprising two plastic sheets in facing relationship and sealed along three edges with one edge remaining open. Air is blown toward each of the open edges in sequence, causing each bag to inflate, and the open edge of each inflated bag is sealed, the bag being empty except for the air. A plurality of sealed inflated bags is separated from the web and placed in a carton to serve as dunnage. The bags have a slip resistant outer surface which causes the bags to interlock in the carton and better protect object therein from shock.

This machine is a cell for bulk palletizing a load such as the packaging of containers (bottles). The machine comprises a tier building system, a bulk load and dunnage supply systems. The cell also includes a programmable robot with cantilevered arm including an effector for transferring pallets, tiers of bulk product, tier sheets and top frames to the load build area. The effector includes an inverted drawer, suction means, pallet gripper means and top frame grippers for doing the transferring.

A machine for the manufacture of inflated plastic dunnage and other fluid filled units is disclosed. In a disclosed and pictured dunnage embodiment, the machine includes a hollow shaft rotatably mounted on a frame. In the preferred embodiment the shaft is solid. With either embodiment a drive is operably connected to the shaft for causing the shaft to rotate about its axis and a drum mounted on the shaft to rotate with the shaft. The drum is in the form of a pair of closely spaced discs having perimetral, cylindrically contoured sealing surfaces for support and, in cooperation with driven metal belts, transport of a web being formed into dunnage units. Sets of heating and cooling shoes having spaced arcuate surfaces are complementally positioned adjacent the drum surfaces with the cooling shoes downstream from the heating shoes in the direction of dunnage formation rotation. A nozzle is mounted generally tangentially of the drum at a location midway between the discs. Each of the cooling shoes includes an air expansion chamber communicating through a shoe inlet when in use with a supply of air under pressure. In the hollow shaft embodiment one cooling shoe chamber has an outlet in communication with the nozzle via the shaft.

A machine and method for converting a web of material into dunnage, the machine comprising a mechanism for conveying the web through the machine, a first web-shaping device for crumpling the web, a second web-shaping device for further crumpling the web, and a severing mechanism to sever the web into discrete lengths.

A method and apparatus for assembling a complex product in a parallel process system wherein a collection of components are provided for assembling the complex product. The present invention involves transferring the collection of the components to one of a plurality of similar computerized assembly cells through the use of a transport system. The collection of components is automatically assembled into the complex product through the use of the computerized assembly cells. The complex product is then transferred from one of the assembly cells to a computerized test cell, where the complex product is tested to ensure for the proper dimensioning and functioning of the complex product. The complex product is then transferred from the test cell via the transport system to either a part reject area or conveyor, if the complex product is defective, or to an automatic dunnage load or part return system, if the complex product is not defective.

A packaging system includes a cushioning conversion machine for converting stock material into relatively low density cushioning material or dunnage and a packaging system controller. The packaging system controller provides packaging instructions related to a part or parts to be packaged and instructs the cushioning conversion machine to produce the cushioning material. In one aspect of the present invention the packaging system controller provides packaging instructions by retrieving a predetermined set of packaging instructions associated with a particular part. In another aspect of the present invention the packaging system controller provides packaging instructions by determining an optimized packaging methodology using one or more characteristics of the part or parts to be packaged. The packaging system also provides for automated inventory control and productivity monitoring.

A method of producing cushioning dunnage comprises the steps of providing a cushioning dunnage producing machine, providing a roll of paper sheet material, the roll of paper sheet material having a first end at a radially innermost location and a second end at a radially outermost location, feeding the first end of the paper sheet material into the cushioning dunnage producing machine, and producing cushioning dunnage with the cushioning dunnage producing machine. A cushioning product comprises an elongated sheet of paper having a longitudinal axis, the sheet of paper twisted about the longitudinal axis into a helix, the twisted sheet of paper crumpled along the longitudinal axis. A combination comprises a cushioning dunnage producing machine having a crumpler, a roll of paper sheet material having a first end at a radially innermost location and a second end at a radially outermost location, the first end fed into the cushioning dunnage producing machine, the crumpler drawing the paper sheet from the roll and crumpling the paper sheet into cushioning dunnage.

A dunnage crumpling apparatus is provided having first and second entry-side crumpling members and first and second exit-side crumpling members. The first and second entry-side crumpling members define an entry therebetween. The first and second exit-side crumpling members define an exit therebetween that is disposed along the longitudinal path downstream of the entry. A crumpling zone being defined between the entry and exit. The first entry-side crumpling member is configured for moving at an first rate and is associated with the second entry-side crumpling member for moving sheet material through the entry in a first direction along a longitudinal path at an entry rate. The first exit-side crumpling member is configured for moving at an second rate and is associated with the second exit-side crumpling member for moving the sheet material through the exit in the first direction along the path at a exit rate that is slower than the entry rate to crumple the sheet material for producing dunnage. The entry and exit-side crumpling members are displaced laterally along the path with respect to each other to cause shearing of the sheet within the crumpling zone.

The present invention provides a container for holding product therein during shipment and being returned for reuse that has a body, track assemblies attached to opposite sides of the body, and a plurality of tubular support members extending between the track assemblies. The tubular support members have notches which enable the support members to slide along track assemblies to move the support members. The tubular support members support dunnage for supporting product for storage or shipment.

The invention provides a reconfigurable patient support pallet system for transporting patients on litters. The patient support pallet system includes a pallet mounted to the floor of a vehicle. The pallet has a plurality of track rails and attachment points for attaching a litter stanchion set, capable of holding a patient in a litter, and/or for attaching a seat to the surface of the pallet. The pallet also includes a plurality of pallet lips and cargo rings on the periphery which provide locations to attach one or more pallet extensions, pallet spacers and/or pallet ramps to increase the usable surface area of a pallet, as well as facilitate safe passage on, off and between pallets by reducing tripping hazards inherent in cargo aircraft.

The present invention provides a movable load bearing structure with a surface that includes antimicrobial agents capable of eliminating, preventing, retarding or minimizing the growth of microbes and also minimizing cross-contamination when the load bearing structure is being reused for cargos that differ from a previously transported cargo, for example, different food types, such as poultry, fresh vegetables, and fresh fruit. The load bearing structure may be a dunnage platform or a container for storing and/or shipping cargo.

A new storage apparatus is provided which includes a rectangular box-like containment vessel in which a false movable floor is provided over the bottom floor. A dunnage bag or other actuator is provided to selectively raise and lower the false floor to facilitate self-evaluation and discharge of dry flowable material through a discharge port. The false floor structure may be removed to provide for versatility and different storage options. For example, the containment vessel can be left empty to provide for storage of other objects through openable doors or a pillow tank may be installed within the containment vessel to provide for liquid holding capabilities.

A method of loading a stack of sheet stock material for use by a dunnage conversion machine, includes the following steps: (i) providing first and second stacks, the second stack being protected by a carrier having a central portion and longitudinally-spaced extensions that bound a central portion, the extensions and the central portion being joined along a weakened area defining a tear line, the central portion and the longitudinally-spaced extensions forming a planar bottom panel and a planar side panel, each panel extending substantially the length of the stack, and at a right angle to each other about a fold line over a bottom and an adjacent side of the stack, and one or more bale ties longitudinally inwardly of the tear lines holding the carrier to the stack; (ii) removing the extensions from the carrier; (iii) setting the second stack on top of the first stack; and (iv) removing the bale ties and the carrier, whereby an adhesive bonds the top page of the first stack to the bottom page of the second stack.

Systems are provided for automatically optimizing packaging and dunnage for a group of objects. The systems calculate dimensions for a custom-made packaging template. The dimensions for the custom-made packaging template are adjusted to allow for a specific amount of dunnage. The systems generate a packaging command that causes a packaging-production machine to generate custom-made packaging templates based upon the calculated dimensions for the custom-made packaging template. The systems also generate a dunnage command that causes a dunnage-production machine to generate the specific amount of dunnage.