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Spinning forming method and device based on laser heating

A technology of laser heating and spinning forming, which is applied in the field of metal plastic processing, can solve problems affecting the service life of process equipment and spinning equipment, complex structure of forming process equipment, uneven temperature field of spinning parts, etc., and achieve easy automation , improve the service life, low labor intensity effect

Inactive Publication Date: 2017-02-22
JIANGSU UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Due to the poor adaptability of heating in the furnace to the size of the spinning billet, flame heating or induction heating devices are often used to heat the billet during the spinning process in production practice. When the artificial flame heating or the flame heating device is fixed on the wheel seat, the temperature field of the spinning parts is not uniform, and the flame crosses the boundary and is easy to burn the equipment. Adjustment to improve the accuracy of temperature control; Patent No. CN105637356 proposes the use of induction heating spinning to solve the problems of flame heating temperature uniformity, large heat radiation, and low labor efficiency
[0004] Regardless of whether the electric furnace is used to pre-heat the spinning blank as a whole, or the online heating is used to locally heat the spinning blank, the process equipment involved in forming, including the rotary wheel and the mandrel, must be preheated before forming, which will make the forming process equipment The structure is complicated. For example, the patent No. CN104249116A proposes to use a mandrel with an internal heating device in hot spinning, but there are still problems such as large heat radiation, which affects the service life of process equipment and spinning equipment.

Method used

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  • Spinning forming method and device based on laser heating
  • Spinning forming method and device based on laser heating
  • Spinning forming method and device based on laser heating

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0059] Example 1: Flow spinning of AZ31 magnesium alloy

[0060] AZ31 magnesium alloy cannot be shaped at room temperature, it needs to be heated to 200-350°C before spinning, and it is easy to oxidize, and has low absorption rate of laser; flow spinning is also called strong spinning of cylindrical parts, and the cylindrical parts The wall thickness is given by the initial value t 0 Thinning until the workpiece wall thickness is t workpiece, the shape does not change, and the forming is mostly processed in the form of multiple rollers (the rollers are evenly distributed along the circumferential direction), and the double-rotor or three-rotor method is often used in production; the forming process Including forward and reverse rotation. In this example, the anti-spinning process (adding chuck 23 to the spinning process equipment) is used to spin the workpiece with an initial wall thickness of 3.5mm and a length of 40mm into a workpiece with a wall thickness of 1.5mm and a le...

Embodiment 2

[0069] Example 2: 0Cr18Ni9 stainless steel single-pass deep drawing and spinning

[0070] The difference from Example 1 is:

[0071] The forming process is deep drawing and spinning, and the wall thickness t 0 A circular flat plate with a thickness of 1.6 mm is spun into a cup-shaped piece with a wall thickness t of 1.6 mm, that is, the wall thickness remains unchanged but the shape changes, and the forming is performed by a single rotary wheel 21 at the same time.

[0072] The forming material is 0Cr18Ni9 stainless steel, which is austenitic stainless steel and has good plasticity at room temperature, but martensite is easily induced during the deformation process, resulting in cracking. When processing at room temperature, it is advisable to use multi-pass spinning to reduce the influence of strain-induced martensite. In order to reduce the influence of work hardening, it is necessary to increase the annealing process between passes; The forming accuracy is poor.

[0073]...

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Abstract

The invention discloses a spinning forming method and device based on laser heating. The spinning forming device is characterized by comprising a numerically-controlled spinning machine, spinning process equipment, a laser device, a light guide system, a six-degree-of-freedom robot machining system, a laser machining head, a temperature measuring device and the like. The spinning forming device conducts high-accuracy flexible control over a heating area according to the characteristics of high laser heating speed, accurate and controllable heating parts and temperatures and high degree of freedom and accurate control of the six-degree-of-freedom robot machining system, and spun blanks can be dynamically and locally heated while the spinning process equipment is not heated. The purposes of improving the material spinnability and reducing damage to the spinning machine are achieved. Meanwhile, closed-loop control over the heating temperature and laser output is realized, and realization of production automation is realized. The spinning forming method and device based on laser heating have the advantages of being high in production efficiency, good in process stability, high in forming precision, convenient to operate and the like.

Description

technical field [0001] The invention relates to the technical field of metal plastic processing, in particular to a laser heating spinning forming method and equipment. Background technique [0002] Spinning is a continuous partial plastic forming process, which is mainly used to form thin-walled hollow rotary parts. Compared with the overall forming process, it has the characteristics of small forming load, low requirements for the tonnage of forming equipment, and good material deformation conditions; common Lightweight materials, such as aluminum alloys, magnesium alloys, titanium alloys, etc., and superalloys cannot be formed at room temperature, and need to be shaped under heating, so the application of heating spinning is gradually increasing. [0003] Due to the poor adaptability of heating in the furnace to the size of the spinning billet, flame heating or induction heating devices are often used to heat the billet during the spinning process in production practice. ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D22/16B21D37/16
CPCB21D22/16B21D37/16
Inventor 孙凌燕卢雅琳王江涛杨晓红
Owner JIANGSU UNIV OF TECH
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