1024 results about "Electro-slag remelting" patented technology

The invention relates to a process for producing an ultra-thick plate and belongs to the field of rolling and producing an ultra-thick steel plate in the metallurgical industry. The invention mainly overcome the defect of producing the ultra-thick steel plate by a traditional model casting manufacturing blank and an electro-slag remelting manufacturing blank. The method comprises the following steps: cutting and fixing lengths of the blanks, mechanically conditioning the blanks (eliminating, leveling and cleaning a single-surface oxide layer of a casting blank with a milling machine, a planer or a shot blast); clamping an assembly (relatively superposing the cleaning surfaces of the two blanks after processing, placing the two blanks oppositely and clamping the blanks); mounting the blanks in a vacuum chamber of an electronic beam welding machine for purpose of vacuuming; sewing the assembly on the electronic beam welding seal edge, heating the assembly in a furnace and rolling the assembly through temperature control; and then producing the ultra-thick steel plate. Compared with the traditional electro-slag remelting production process, the process has the advantages of high production efficiency, reduced electric power consumption, less investment of production devices and low production cost. Compared with the traditional die casting production process, the process solves the problem of segregation and looseness of a large-scale die casting ingot center part; the finished product ratio is high; and the finished product ratio of blank assembly is over 90 %.

It is a new preparation and production method of corrosion-resistant and anti-abrasive plastic die steel 4Cr16Mo and its big mirror module. The characteristic is about its chemical composition. There are 0.33-0.43%C, 0.30-1.00%Mn, 0.30-1.00%Si, less than 0.045%S, less than 0.045%P, 14-18%Cr, 0.10-1.00%Ni, 0.80-1.50%Mo besides Fe. The method includes double refinement consisting of the primer smelting in electric furnace and vacuum handling outside the furnace and electroslag remelting, and necessary stress relieving annealing static ingot and electroslag ingot to refine electroslag ingot of component-uniform. After that, it uses hot machining forging technology and necessary stress relieving annealing of module to make the electroslag ingot into big module (thickness: 500mm, width:1200mm, length: 2500mm). At last, special heat-treat module modified treatment technology is used to bring out big highly corrosion-resistant and highly anti-abrasive plastic die steel module. This kind of module has stable quality and the nature reaching the standard(dirty component A<=2.0, B<=2.0, C thinness<=2.0, C thickness<=1.5, D<=2.0). To sum up, it has significant economic and social efficiency.

The invention relates to an ultra pure electroslag remelting method for a high-performance corrosion resistant alloy, and the method comprises the following steps of: preparing the following ingredient components of a self-fluxing electrode bar in parts by weight: 25-34 parts of Ni, 25-29 parts of Cr, 2.5-4.5 parts of Mo and 30-45 parts of Fe, and carrying out vacuum induction melting, so as to obtain the self-fluxing electrode bar; slowly melting the self-fluxing electrode bar in melted electroslag remelting slag charge comprising the following components in parts by weight: 55-80 parts of CaF2, 5-25 parts of CaO, 5-15 parts of Al2O3 and 5-10 parts of MgO, purifying, and recrystallizing in a crystallizer, so as to obtain an electroslag ingot; and forging the electroslag ingot into a bar material at the temperature of 1130+/-5 DEG C, and carrying out solution treatment, so that the high-performance corrosion resistant alloy is obtained. By utilizing the ultra pure electroslag remelting method provided by the invention, the content of harmful elements such as sulphur and phosphorus in the alloy can be reduced, the impurity distribution of the alloy is improved, fining of structure can be facilitated, and the hot workability and yield of the alloy can be improved.

The invention relates to a straightening roll and the manufacturing process thereof, wherein, the composition of the roll includes 0.60wt percent to 1.10wt percent of C, 0.20wt percent to 1.0wt percent of Si, 0.20wt percent to 0.60wt percent of Mn, 0.20wt percent to 1.00wt percent of Ni, 4.00wt percent to 6.00wt percent of Cr, 0.20wt percent to 1.00wt percent of Mo, 0.10wt percent to 0.50wt percent of V, less than or equal to 0.02wt percent of P, less than or equal to 0.02wt percent of S and the rest, Fe and other inevitable impurities; the manufacturing process of the roll includes: electric furnace smelting to secondary refining to ingot casing to electrode rolling to electrode rough machining to electroslag remelting to ingot casing to hydrogen diffusion annealing to forging to conditioning treatment to ultrasonic flaw detection and microscopic and macroscopic test to rough machining to quenching and tempering heat treatment to semifinishing to final heat treatment to finish machining to finished product. The invention increases the service life of the straightening roll and the surface quality of strip steel and eliminates the bottleneck in straightening high strength plate during production.

The invention discloses a disk-shaped roller cutter ring with high hardness, good toughness and excellent comprehensive performance. The disk-shaped roller cutter ring comprises the following ingredients of: 0.46-0.56% of C, 0.80-1.20% of Si, 0.20-0.65% of Mn, 5.00-5.80% of Cr, 1.15%-1.55% of Mo, 0.85-1.40% of V and the balance Fe and impurities, wherein the content of P is no more than 0.02%, and the content of S is no more than 0.01%; and the overall hardness of the cutter ring is HRC55-61 (Rockwell Hardness C55-61), or the hardness is of graded distribution, i.e. the hardness of a working edge area is HRC55-61, the hardness of a transition surface area is HRC50-57, and the hardness of a step assembly surface area and an inner ring is HRC44-51. A preparation method of the disk-shaped roller cutter ring comprises the following steps of: smelting the raw materials in an electric furnace; carrying out electroslag remelting; preforging; carrying out die forging; carrying out slow cooling; annealing; carrying out rough machining to obtain a disk-shaped roller cutter ring rough blank; carrying out high-temperature vacuum hardening and two-time high-temperature tempering on the cutter ring rough blank; carrying out low-temperature destressing treatment; carrying out fine finishing to obtain the cutter ring with the overall hardness of HRC55-61, wherein the cutter ring with the overall hardness of HRC55-61 is applicable to the tunneling of a hard rock formation by a shield tunneling machine; or carrying out medium-frequency induction tempering treatment prior to the low-temperature destressing treatment to obtain the cutter ring with graded-distribution hardness, wherein the cutter ring with the graded-distribution hardness is applicable to the tunneling of a rock formation with an upper soft part and a lower hard part.

The invention belongs to the technical field of nickel based wrought superalloy, and particularly relates to a high-intensity nickel based wrought superalloy and a preparation method thereof. The high-intensity nickel based wrought superalloy comprises the following main elements in percentage by mass: 10.0-25.0% of Cr, 10.0-20.0% of Co, 0.1-6.0% of Mo, 0.1-6.0% of W, 0.1-6.0% of Al, 0.1-6.0% of Ti, 0.05-1.5% of Nb, 0.1-2.0% of Fe, 0.001-0.10% of C, 0.001-0.05% of B, 0.01-0.1% of Zr, 0.001-0.10% of Ce, 0.001-0.10% of Mg, 0.01%-0.5% of Hf, and the balance Ni and inevitable impurity elements. The preparation method comprises the steps of preparing a high-purity cast ingot by vacuum induction smelting, electroslag remelting and vacuum self-consumption remelting; performing high-temperature diffusion to uniformly anneal the cast ingot under the temperature ranging from 1170-1190 DEG C; heating the annealed cast ion to reach the temperature of 1130-1160 DEG C, maintaining the temperature for 2-4h; then forging the cast ingot into a bar as required through a quick forging press, and thermally processing a bar sample to obtain the alloy material meeting the design demand.

The invention discloses a method for producing a super-thick plate by a packrolling welding process, which mainly comprises the steps of: cutting the continuously cast blank, cleaning surface of the blank blocks, aligning and overlaying the blank blocks in same size, welding the surrounding of the combined surface after the blank blocks are fastened, vacuumizing the combined gaps, sealing and finally hot rolling. The hot rolling accumulation rolling reduction is controlled within 40% to 70%. Compared with the traditional super-thick plate production method, the invention has the advantages that the blank blocks are from the continuously cast blank so that the quality of the blank is better than a mould ingot and the production efficiency is better than that of the blank produced by electroslag remelting, the processing cost is low, and the production efficiency is high; and the invention has low requirements on the equipment and is suitable for industrial production.

The invention discloses an electroslag remelting slag system with low hydrogen permeability, and a preparation method and a using method thereof. The slag system is prepared from the following chemical compositions in percentage by weight: 45 to 50 percent of CaF2, 10 to 15 percent of CaO, 30 to 35 percent of Al2O3, 5 to 10 percent of SiO2, and 5 to 10 percent of MgO, wherein the MgO is adopted toreplace partial CaO. The preparation method is to crush the compositions into particles after melting, and bake the particles. The using method adopts pre-melting slag and argon protection to carry out electroslag remelting. Compared with the prior art, the slag system and the methods have the advantages that: the slag system has low hydrogen permeability, can effectively reduce the hydrogen content in steel in the remelting initial stage to ensure that the hydrogen content in the steel in the normal remelting stage is maintained at a lower level, and the hydrogen content in the remelted steel is less than 1.5ppm.

The invention discloses a manufacturing process of phi 300 mm-phi 700 mm high-carbon high-chromium cold-working die steel forged round steel, and the purpose is to solve the problems of quite severe ununiformity of large-section forging material eutectic carbides and the increase of defects of internal cracks and surface cracks during the forging process caused by segregation deterioration of cast structure carbides of large steel ingots. By using steel-making technical measures such as LF refining, VD degassing, aluminium wire feeding, and the like, the invention improves the molten steel cleanliness, the control of electroslag remelting output power, and the homogenization treatment before forging, and improves the segregation of eutectic carbides and the hot-working plasticity of steel; by controlling the forging heating numbers and various deformation amounts of large high-carbon high-chromium steel ingots, large granular carbides are crushed; the ununiformity of eutectic carbides is improved; crack defects during the forging process are prevented; and the produced high-carbon high-chromium steel large-section forging materials has ununiformity of eutectic carbides of up to grade 4-grade 6; the results of ultrasonic inspection are at good levels of E/e grade, D/d grade.

The invention discloses martensite stainless steel and preparation method for flat strips of martensite stainless steel. The martensite stainless steel comprises following chemical components by weight percentage: C 0.02 to 0.06%, Si 0.3 to 0.5%, Mn 1.0 to 1.5%, Ni 8.5 to 9.0%, Cr 17.5 to 18.5%, Ti 0.4 to 0.6%, P no more than 0.009% and S no more than 0.009%, with the balance being Fe. The preparation method for flat strips of the martensite stainless steel comprises the following steps: a) weighing above-mentioned chemical components at desired weight percentage; b) carrying out vacuum induction melting; c) carrying out casting to obtain remelt electrode bars; d) carrying out electroslag remelting to obtain steel ingots; e) forging steel ingots into billets; f) processing billets into round strips; g) carrying out solid solution treatment; h) drawing treated blanks into wires; i) preparing flat strips. According to the invention, equivalents of nickel and chromium are strictly controlled, the ratio of C to Ti and alloy elements are optimized, EVR smelting is carried out and such alloying elements as C, Si, Mn and Ti are added, thereby enabling formation of a metastable austenite structure; a predeformed phase-changed martensite wire material is obtained by wire drawing; and the ultra high strength deformed flat strips of martensite stainless steel are obtained by flat strip rolling.

The invention relates to an electroslag remelting method for difficult-processing high alloy stainless steel and an electroslag remelting slag system adopting the electroslag remelting method. The slag system comprises the components in parts by weight: 46-72 parts of CaF2, 15-28 parts of CaO, 24-10 parts of Al2O3 and 8-2 parts of MgO, wherein the content of impurities is less than 1.0%. The electroslag remelting slag system and the electroslag remelting method reduce the contents of harmful elements in steel, improve the purity, optimize the organization, particularly and remarkably improve the processing performance of the difficult-processing high alloy stainless steel and greatly improve the material yield.

The present invention relates to one kind of Fe-base RE-adding high performance anticorrosive high strength two phase stainless steel and its smelting process. The stainless steel has proper amount of RE added for modifying and micro alloying, N to replace Ni, properly regulated Cr, Ni, Cu, Mo, Si, Mn and other alloy elements, and added W to raise performance. During smelting, composite active metal elements Re, Mg and Ca are used in treating molten steel; and in electroslag remelting, the RE steel electrode is remelted in a five-component slag system comprising ReO2, MgO, CaO, CaF2 and Al2O3 in the weight ratio of 10 to 10 to 10 to 50 to 20 to result in new material with obviously raised mechanical strength, and improved heat working performance, heat resisting performance and hydrochloric acid corrosion resisting performance. The present invention is suitable for making anticorrosive apparatus for petrochemical, papermaking and other industry.

The invention relates to low-cost chromium-molybdenum-vanadium hotwork tool-die steel and a heat treatment process thereof and belongs to the technical field of alloy steel manufacturing processes. The steel comprises the following components by weight percent: 0.3-0.4% of C, 0.6-1.2% of Si, 0.6-1.2% of Mn, 3.5-4.5% of Cr, 0.8-1.2% of Mo, 0.4-0.8% of V, less than 0.02% of P, less than 0.02% of S and the balance of Fe. The preparation process of the hotwork tool-die steel is as follows: mixing, smelting, casting and then remelting electroslag; carrying out homogenization treatment at 1200-1280 DEG C for 8-10 hours, then forging, and carrying out ultrafining heat treatment and isothermal annealing treatment; and finally quenching and tempering, namely heating steel ingots to 1000-1100 DEG C to be austenitized and carrying out tempering two to three times at 560-620 DEG C after carrying out oil quenching or high pressure gas quenching. The hotwork tool-die steel has the advantages of high heat stability and roughness and good heat fatigue property.

The invention relates to hot-work die steel for an extrusion wheel and a manufacturing method of the die steel. The invention adopts the technical scheme that the manufacturing method comprises the following steps: hot-forging after scrap steel or molten iron and scrap steel are smelted in an electric furnace and are subjected to electroslag remelting or vacuum induction melting and then carry out spheroidizing annealing at a temperature of 700-880 DEG C; quenching at a temperature of 1,020-1,120 DEG C and tempering at a temperature of 530-650 DEG C, wherein the hot-work die steel has a hardness of up to 40-52HRC and a tensile strength of up to 1,850-1,955MPa. The hot-work die steel comprises the following chemical components in percentage by weight: 0.30-0.50wt% of C, 0.80-1.20wt% of Si, 0.2-0.5wt% of Mn, 3.00-5.00wt% of Cr, 1.00-1.50wt% of Mo, 0.70-1.20wt% of V, 0.005-0.03wt% of N and less than 0.030wt% of P, less than 0.030wt% of S and the balances of Fe and inevitable impurities. The steel has the characteristics of low cost, good thermal fatigue property, high heat stability and excellent comprehensive property and can be used for manufacturing the extrusion wheel of a continuously-extrusion-molded coating machine and other hot-work dies.

Belonging to the technical field of alloy steel preparation processes, the invention relates to an ultrahigh thermal conductivity wear-resistant hot stamping die steel and a manufacturing method thereof. Current hot stamping die steel on the market is mainly various improved H13, H11 and other high alloy hot work die steel. The steel provided by the invention comprises the following components by mass percent: 0.33-0.40% of C; less than 0.30% of Si; less than 0.30% of Mn; 1.0-2.0% of W; 4.0-5.0% of Mo; less than 0.30% of Cr; 0.10-0.20% of V; and the balance Fe and inevitable impurities. And in the impurity elements, S is smaller than or equal to 0.01%; P is smaller than or equal to 0.01%; and O is smaller than or equal to 30ppm. The steel is characterized in that: simple C, Mo and W are adopted as the main elements to coordinate the ratio of carbides; low Mn, low Cr and low Si content are maintained; after electric furnace smelting, electroslag remelting, annealing, high temperature homogenization, forging and annealing, the material has good machining properties; and after heat treatment, the material has excellent impact toughness, tempering stability and thermal fatigue performance. With ultrahigh thermal conductivity, the steel can be more suitable for hot stamping.

The invention provides a mold steel electroslag re-melting slag system and a use method of the mold steel electroslag re-melting slag system and belongs to the technical field of metallurgy engineering refining. The slag system consists of the following ingredients in percentage by mass: 65 to 70 percent of CaF2, 20 to 25 percent of Al2O3, 5 to 10 percent of SiO2 and 5 to 10 percent of MgO. A slag required by the refining is prepared according to the mass percentage being 4 to 6 percent of the mass of a mold steel electrode ingot to be refined. The use method comprises the following process steps of preparation and baking of electroslag re-melting slag, preparation of re-melting self consumption electrodes, arc smelting of electroslag re-melting, normal smelting of electroslag re-melting, smelting later-period feeding filling, electroslag steel ingot slow cooling heat insulation and electroslag re-melting steel ingot demolding. After the electroslag ingot heat insulation is completed, the demolding is immediately converted into the subsequent nodulizing annealing treatment. When the system and the method provided by the invention are adopted for refining, the sulfur and phosphor contents in mold steel are further reduced, in addition, the contents of active elements such as C, Si and Mn in the steel do not basically generate burnt loss, and the quality of the mold steel electroslag re-melting steel ingot is further improved.

The present invention is self-spreading fusion casting-electroslag remelting process for preparing CuCr alloy as contact material, and belongs to the field of alloy material preparing technology. Consumable electrode rod of CuCr alloy is first obtained with the materials including CuO, Cr2O3 and Al powder as well as proper amount of CaF2 and other additive and through a self-spreading fusion casting process, and then re-smelted in an electroslag furnace to further eliminate impurities, with the melt being water cooled to solidify and to obtain the CuCr alloy ingot. The process of the present invention has low cost, low power consumption and simple operation, and can obtain CuCr alloy ingot with high purity, homogeneous components, high density and no macrosegregation.

The invention relates to high-silicon high-manganese type high-thermal stability hot work die steel and a thermal treatment process thereof, and belongs to the technical field of alloy steel manufacturing process. The hot work die steel is characterized in that the ratio of high silicon to high manganese in chemical components is kept to be 1 to 1 and main alloy elements by mass percent comprise 0.25-0.45% of C, 0.8-2.0% of Si, 0.8-2.0% of Mn, 3.5-4.5% of Cr, 0.6-1.2% of Mo, 0.4-0.8% of V, less than 0.02% of P, less than 0.02% of S and Fe for the rest. A preparation process for the hot work die steel comprises the steps as follows: firstly, preparing materials, smelting and casting; secondly, carrying out electroslag remelting; carrying out high temperature homogenization thermal treatment, and carrying out multi-direction forging hot working; thirdly, carrying out superfine thermal treatment and isothermal annealing treatment; and lastly, carrying out quenching and tempering thermal treatment, namely heating to be 980-1100 DEG C for austenitizing, carrying out oil cooling or mist cooling, and tempering for two to three times at a temperature of 540-600 DEG C. The hot work die steel has the advantages of high thermal stability, high flexibility and good thermal fatigue performance.

The invention relates to an electroslag remelting technique, in particular to a vacuum/gas shield electroslag remelting continuous directional solidification device and method. The device comprises a power supply, a consumable electrode (1), a water-cooling crystallizer (2) and a gas shield system, wherein the lower part of the water-cooling crystallizer (2) is provided with a water-cooling chassis (7) and a stripping device (13), and a two-circuit control mode is adopted by the consumable electrode (1) to make the stripping speed equivalent with the solidification speed of a cast ingot. The invention has simple operation and low cost, is convenient to control, can be used for producing large-dimension low-segregation directional solidification cast ingots and is suitable for mass production and application.

The invention discloses a quick isothermal forging method and device for preparing a less-deformable alloy cake blank. The device comprises a heating device, an automatic feeding device, a horizontal hydraulic forging device, a blank positioning device and a flame heating device. A mould material used by the device is a nickel-based alloy with creep strength which is higher than the flow stress of a forged high-temperature alloy under corresponding forging temperature and deformation rate. In the method, a homogenized electroslag remelting continuous directional solidification technology or other processes with maneuverability can be selected for preparing a high-alloyed less-deformable alloy directional solidification billet, as well as a fine grain billet prepared by adopting the processes, such as powder metallurgy and the like. The method and the device have the advantages of short production period, convenience for control and low cost, and are suitable for mass production of large-size high-clean and uniform tissue high-alloying less-deformable alloy cake blanks.

The invention relates to a manufacturing method of a valve part, and the method comprises the following steps: forging electroslag remelting ingot billets, cogging, polishing, finishing carrying out flaw detection and blanking; heating the billets to 1140-1160 DEG C, preserving heat again for 90 minutes, and carrying out upsetting, drawing down, upsetting, drawing down, chambering, billet separation, drawing down and rounding forming treatments on the billets; carrying out flaw detection on the obtained billets; and finally, carrying out solution treatment, air cooling stabilized treatment and age-hardening treatment on a sample. Compared with the prior art, the invention has the advantages that the eligibility of the billets is ensured, the risk brought by carrying out normal forging once is lowered, the inner and outer temperature difference of the billets is reduced, scrap caused by unreasonable heating is solved, the phenomena of centre burst and crack of a forging are avoided, the yield is improved, and the eligibility of the obtained forgings is more than 98%.

The invention discloses a high temperature resistant martensitic stainless steel, comprising the following chemical components: 0.11-0.15 wt% of C, 0.50-0.80 wt% of Mn, no larger than 0.10 wt% of Si, 9.80-11.50 wt% of Cr, 0.60-0.80 wt% of Ni, 1.00-1.30 wt% of Mo, 0.13-0.23 wt% of V, no larger than 0.10 wt% of Al, 0.09-0.15 wt% of Nb, 0.25-0.40 wt% of W, 0.050-0.080 wt% of N, no larger than 0.010 wt% of P, no larger than 0.005 wt% of S, and the balance consisting of Fe and inevitable impurities. Accordingly, the invention further discloses a method for smelting with vacuum induction and electro slag remelting to produce the martensitic stainless steel. The produced martensitic stainless steel has low content of impurity elements, good quality of steel, excellent high temperature resistance, good combination of strength and toughness, and high yield.

The invention relates to a production method for a steel ingot of large-sized high-nitrogen retaining ring steel. The production method comprises the following steps: 1) smelting and casting: optimizing raw materials, primarily smelting molten steel EAF by using an electric arc furnace, refining AOD and LF by using a ladle furnace, performing die casting on ICM and pouring an electrode of phi 422 to 510 mm; 2) performing hot charging and annealing; 3) remelting electroslag into the steel ingot of phi 660 to 800 mm; and 4) sampling, detecting the components, performing flaw detection, peeling electroslag and steel ingot sand, detecting size and appearance and putting into a storage. In the steel ingot of the high-nitrogen retaining ring steel manufactured by the method, the phi is 660 to 800 mm, the weight is more than 5 tons, the nitrogen content is over 0.6 weight percent, the nitrogen is distributed into the steel ingot uniformly, and the |[N] head-[N]tail| of the head and the tail of the steel ingot is less than or equal to 0.05 weight percent.

A method is provided for output control of a pulse width modulated power inverter used with a substantially resistive, single phase, ac load such as an electro-slag remelting furnace. In one application of the method, during each of the inverter's half cycle outputs, active switching devices are alternatively pulsed on and off during the half cycle so that only half of the switching transients in the half cycle are handled by one of the active switching devices.