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495 results about "Process design" patented technology

In chemical engineering, process design is the choice and sequencing of units for desired physical and/or chemical transformation of materials. Process design is central to chemical engineering, and it can be considered to be the summit of that field, bringing together all of the field's components.

Process for improving appearance quality of casting by using sand isolation chilling block

The invention belongs to the technical field of casting, and particularly relates to a process for improving the appearance quality of a casting by using a sand-isolating chilling block, which comprises the following steps: step 1, during molding or core making, firstly paving a layer of molding sand between risers or in a hot spot area; step 2, fixing the chilling block by using molding sand or supporting nails to ensure that the position of the chilling block is stable; 3, sand is discharged to wrap the chilling block, and it is ensured that a sand layer is firm through compaction operation; 4, after the molten steel is poured, heat of the molten steel is conducted to the chilling block through the sand layer, the local cooling speed of the casting is increased, and sequential solidification is achieved; and 5, after pouring, heat preservation is conducted till box opening is conducted, and an intact casting is formed. According to the invention, a layer of molding sand with a specific thickness is placed between the external chilling block and the mold, so that the external chilling block is converted into the sand insulation chilling block, and in order to ensure that the chilling block achieves the effect of process design requirements and can effectively play a chilling role on a casting, the thickness and size of the chilling block and the thickness of a sand insulation layer can be properly adjusted according to the size of a hot spot of the casting.
Owner:ANHUI YINGLIU INTELLIGENT MANUFACTURING GROUP CO LTD

Evaluation method for surfacing repair of supporting roller

The invention provides an evaluation method for surfacing repair of a supporting roller, and belongs to the technical field of surfacing repair, and the evaluation method comprises the following steps: S1, preprocessing: constructing a digital twinborn model according to size data; s2, defect detection: analyzing the flaw detection data in combination with a convolutional neural network, generating defect data, and feeding back the defect data to the digital twinborn model in real time; s3, process design: inputting the optimized process parameters and material component information into a digital twinborn model; s4, surfacing repair: collecting data of temperature, stress and welding parameters in real time, and associating the data with the digital twinborn model in real time; and S5, post-welding treatment is conducted, specifically, detected data are fed back to the digital twinborn model, and the effect of the whole surfacing repair process is evaluated. According to the evaluation method for surfacing repair of the supporting roller, accurate evaluation and optimization of the surfacing repair process of the supporting roller are achieved, the repair quality and efficiency are improved, the production cost is reduced, and a powerful guarantee is provided for stable operation of steel rolling production.
Owner:HEBEI UNIV OF ENG

Nodular cast iron composition and process design method based on active learning strategy

The invention discloses a nodular cast iron component and process design method based on an active learning strategy, and belongs to the technical field of material process design. In order to improve the prediction precision and design efficiency of material process design, the method comprises the following steps: collecting experimental data including nodular cast iron components, process, microstructure characteristics and performance in literatures; constructing a nodular cast iron component-process-microstructure characteristic model and a nodular cast iron component-process-microstructure characteristic-performance model, setting different weights for different target performances based on an optimization algorithm, and obtaining optimized nodular cast iron components and process parameters with different performance requirements by adopting a weight-based target function; and through an active learning strategy, data with relatively large uncertainty is preferentially selected for experiment and is supplemented to a data set, then model updating is performed, model prediction precision is optimized, and finally nodular cast iron components and process parameters meeting expected performance requirements are designed. The experiment frequency and cost are reduced.
Owner:HARBIN INST OF TECH

Variable-diameter launching method for trolley

The invention belongs to the technical field of engineering construction equipment, and discloses a trolley variable-diameter launching method which comprises the following steps: firstly, reducing the width of a trolley from 6m to 4.9 m through a trolley narrowing mechanism so as to transport and hoist in a limited space and complete assembly; when tunneling to 80m, expanding the width of the trolley to 6m, and recovering the bearing capacity of the trolley; continuously tunneling to 110m, hoisting a subsequent trolley, and connecting to form a complete machine; and after the shield body passes through the starting tunnel portal, the diameters of the cutter head, the shield body and the shield tail are synchronously expanded to the size required by construction. According to the method, through the flow design of narrowing transportation, reducing assembly and step-by-step expansion, the problems that a traditional shield tunneling machine cannot be started in a limited space and the construction efficiency is low are solved, and the construction efficiency and feasibility under the complex working condition are improved.
Owner:SINOHYDRO BUREAU 5 +1

High-hardness thick-specification flame cutting delayed crack-free high-wear-resistance steel plate and production method thereof

The invention relates to the technical field of high-hardness thick-specification high-wear-resistance steel plates, in particular to a high-hardness 30-80mm thick-specification flame-cutting-delayed-crack-free high-wear-resistance steel plate and a production method thereof. New flame cutting delayed crack preventing components and process design are adopted, the chemical components of the steel plate are mainly characterized by medium carbon, high silicon and niobium microalloying, and the wear-resistant steel plate with low impurity content, uniform and fine martensite and a certain amount of retained austenite structures is obtained after refining, continuous casting, controlled rolling and heat treatment. And formation and expansion of delayed cracks during flame cutting can be inhibited. And during flame cutting, thermal stress and structural stress formed in the cutting process of the thick steel plate are reduced through the cutting process of cutting with temperature and slow cooling with hot water after cutting, and the effect of no delayed crack after cutting is achieved. The surface hardness is larger than or equal to HB500, the tensile strength is larger than or equal to 1350 MPa, AKV at-40 DEG C is larger than or equal to 30 J, A is larger than or equal to 10%, retained austenite is 4%-6%, delayed cracks do not exist after flame cutting, and the flame cutting edge hardness is larger than or equal to HB460.
Owner:ANGANG STEEL CO LTD

Catalyst process design and optimization method and device

The invention discloses a catalyst process design and optimization method and device, and belongs to the field of machine learning. The method comprises the steps of obtaining original process data in a catalyst production process, performing data cleaning and feature engineering processing, and generating a preprocessing data set capable of being used for modeling; screening a plurality of candidate machine learning models by using an AutoML technology, and performing hyper-parameter optimization on the baseline model; an incremental learning technology is adopted to update the optimized model online in real time so as to adapt to data fluctuation in the production process; and finally, the online updated model is applied to quality prediction and process parameter adjustment, so that closed-loop optimization of the production process is realized, and the product consistency and the production efficiency are improved. According to the method, the automation level and the intelligent quality control capability in catalyst production can be effectively improved.
Owner:马原

Manufacturing method for improving cold-rolled edge crack defect of high-silicon phase-change-free electrical steel

The invention discloses a manufacturing method for improving the cold-rolled edge crack defect of high-silicon phase-change-free electrical steel, which comprises the following steps: converting molten iron by a converter, transferring to an RH (Ruhrstahl Heraeus) furnace, carrying out vacuum smelting, carrying out alloying treatment, and continuously casting the molten steel with chemical components meeting requirements into a plate blank; the plate blank is hot-rolled into a hot-rolled plate after being heated and subjected to heat preservation; and the hot-rolled plate is subjected to normalizing, acid pickling, cold rolling, continuous annealing and insulating coating coating to prepare a high-silicon phase-change-free electrical steel finished product. In the hot rolling process, the steel plate is transversely rolled through a vertical roller, the vertical roller reduction rate delta B of the vertical roller pass meets the condition that delta B is larger than or equal to 10 * delta h / H inlet and smaller than or equal to 18 * delta h / H inlet, delta h is the thickness difference of the plate blank before and after the pass, and H inlet is the thickness of the plate blank at the pass inlet. Through the process design of the procedures of continuous casting, heating, hot rolling, normalizing, cold rolling and the like, the structure uniformity of the material is improved, especially the structure uniformity in the thickness direction, and the one-time passing rate of cold rolling is 95% or above.
Owner:МААНЬШАНЬ АЙРОН ЭНД СТИЛ КО ЛТД

High-toughness plastic bag processing technology

The invention relates to the technical field of plastic product processing, and discloses a high-toughness plastic bag processing technology which comprises the following steps: firstly, primarily sorting recycled main raw materials, recording sources, grade classification and processing states, configuring a centralized feeding system and an intelligent proportioning program, and carrying out intelligent proportioning on the main raw materials; the mixed raw materials are injected into a five-layer co-extrusion die head or an annular die head structure, then an extrusion film body is controlled through a control system to conduct film blowing treatment on an extruded film to form film bubbles, then film blowing is conducted, the film bubbles are cooled through a 360-degree cooling air ring and an internal air core, the film obtained after film blowing is completed is pulled to a winding section through a winding system, and then the film is obtained. Before rolling, mechanical performance indexes are detected through an online monitoring instrument, and a finished film roll enters a bag making / slicing section according to order requirements. Through fine treatment and multi-layer co-extrusion process design of recycled plastics, high-proportion recycled materials are effectively applied to production of plastic bags, and the effect of remarkably improving the utilization rate of the recycled materials is achieved on the premise that the performance of finished products is not reduced.
Owner:SHANGHAI XUNENG PLASTIC PROD CO LTD

Aircraft part manufacturing unit identification method based on rule matching

The invention discloses an aircraft part manufacturing unit identification method based on rule matching. The method comprises the steps that S1, a to-be-identified part data set including part attribute information is acquired; s2, establishing a part attribute information identification rule base; s3, for the to-be-recognized part data set, recognizing the part type through a semantic matching mode based on the part attribute information recognition rule base; s4, digital-analog characteristics of the part are extracted based on CATIA digital-analog, and the type of the part is further judged based on the digital-analog characteristics; and S5, establishing a part type and manufacturing unit matching rule base, and performing matching based on the part type identified in the step S4 and the part type and manufacturing unit matching rule base to obtain a part manufacturing unit. According to the method, the required part manufacturing unit is rapidly and intelligently output through the part features of the to-be-identified part and the extracted digital-analog features, the design efficiency of the part process design link in the production process is greatly improved, the efficiency and intelligence of the production process are improved, the quality and reliability of the part process design are further improved, and the production cost is reduced. And the practicability is high.
Owner:CHENGDU AIRCRAFT INDUSTRY GROUP

Methanol distillation system with enhancements for improved efficiency

Disclosed herein are systems and embodiments for improving energy efficiency of a chemical separations plant through heat integration. Heat integration may provide heating loops between distillation columns and / or integrated electric heating components configured to supply heat to reboilers in the chemical separations plant. Heat integration may use heat from an associated chemical synthesis plant configured to carry out an exothermic reaction (e.g., production of methanol from CO2 and H2). Such integrated process designs allow for the use of “low-grade” heat, thereby improving energy efficiency. Furthermore, such integrated process designs allow for electrification of exemplary chemical separations plants, replacing the use of steam as a heating medium with more energy efficient and carbon-emission neutral, electrical methods.
Owner:CRI HF

Non-autoclaved prestressed concrete pipe pile and pipe pile preparation method

PendingCN120441255ASlagPre stress
The invention discloses a non-autoclaved prestressed concrete pipe pile and a preparation method thereof, and relates to the field of fish culture. According to the autoclave-free prestressed concrete pipe pile and the pipe pile preparation method, through collaborative innovation of a material system and process design, comprehensive breakthrough is achieved in the aspects of mechanical properties, environmental protection benefits and environmental adaptability; in the aspect of technical performance, the hydration activity in a low-temperature environment is remarkably improved due to introduction of the phosphorus slag and the composite exciting agent in the cementing material, so that the compressive strength of the pipe pile in 28 days in the environment of-20 DEG C reaches 95% or above of a standard value (embodiment 3: 98.0 MPa), and meanwhile, the compactness of concrete is improved by 20% or above due to optimal grading of the nickel ore slag sand and the two-graded broken stone; after 300 times of freezing and thawing cycles, the mass loss is only 2.8% (embodiment 1), the chloride ion permeability coefficient is as low as 1.4 * 10 <-12 > m < 2 > / s, and the anti-permeability and durability are obviously superior to those of a traditional autoclaved pipe pile (contrast experiment: freezing and thawing loss rate reaches 46%).
Owner:HUZHOU XINHE NEW BUILDING MATERIALS CO LTD

Novel gas lift process design method based on hydrops dynamic change

The invention relates to a novel gas lift process design method based on hydrops dynamic change. The problems that in the current tight gas exploitation field, the gas lift injection amount is unreasonable, and the gas lift duration is too long are solved. According to the technical scheme, the method comprises the steps that the relation between the liquid amount, the gas amount and the injection duration and the relation between the liquid amount, the gas amount and the starting pressure are judged through field working parameters, the injection working gas amount suitable for the current is obtained, gas lift is stopped when a gas well can carry liquid for production, and the total gas lift duration is obtained; according to the method, the invalidation of the gas lift process is avoided, the optimal injection duration and the total injection gas amount under the effective gas injection amount are determined, and the purposes of reducing cost and increasing efficiency can be achieved by real-time self-regulation and popularization and implementation on site editing programs.
Owner:SOUTHWEST PETROLEUM UNIV

A method for designing a high-temperature alloy composition and process

The application discloses a high-temperature alloy component and process design method, comprising the following steps: collecting data of a certain brand high-temperature alloy manual, experiment and literature, and constructing a database; using a machine learning algorithm to construct a corresponding performance prediction model, using a Bayesian optimization technology, taking the required optimized alloy component range as a search range, and taking a comprehensive performance index as an optimization target to realize alloy component optimization to obtain excellent comprehensive performance; through the machine learning algorithm, process optimization of small sample data comprehensive performance is realized; and the optimized alloy component and process casting alloy are used to verify the optimized comprehensive performance. Through collecting data as a training set to train the model, the application analyzes the influence law of alloy components and processing technology on the structure performance, designs the optimized alloy components and process, reduces the cost of manpower and material resources, and reduces the research and development cycle of cast nickel-based high-temperature alloy.
Owner:CENT SOUTH UNIV +1

Process design method and system based on structured process model and knowledge driving

The invention provides a process design method and system based on a structured process model and knowledge driving, and relates to the technical field of intelligent manufacturing and process design, and the method comprises the steps: obtaining a process design target and a production preparation element, carrying out the objectification structure of the process design target and the production preparation element, and constructing a structured process business model; based on the structured process business model, defining a typical process and application parameters by using an extensible classification characteristic and a combination mechanism; constructing a knowledge-driven process generation engine, and defining a comprehensive knowledge application rule based on a specific target process design in combination with the structured process business model; performing multi-scheme and operation configuration in a knowledge-driven process generation engine by utilizing a comprehensive knowledge application rule; and automatically generating a process design based on the multiple schemes and the operation configuration result, and outputting a final process scheme.
Owner:山东山大华天软件股份有限公司

Modeling and process parameter optimization method in laser paint removal process

The invention provides a modeling and technological parameter optimizing method in the laser paint removing process. The modeling and technological parameter optimizing method is suitable for removing paint layers on the surfaces of high-strength materials such as 7075 aluminum alloy for aerospace. The method comprises the following steps that firstly, a laser paint removal experiment is designed through a response surface method, and response data between technological parameters and surface performance (removal depth, surface roughness and microhardness) is obtained; secondly, constructing a response surface model (RSM) and a particle swarm optimization BP neural network model (PSO-BP) so as to realize nonlinear mapping of laser paint removal process parameters to multiple performance indexes, and comparing the predictive ability and generalization ability of the RSM model and the PSO-BP model; and further, performing global optimization on the constructed multi-target model by using an improved whale optimization algorithm (IWOA) to obtain an optimal laser average power, advancing speed and scanning speed combination so as to realize removal depth minimization, surface roughness maximization and microhardness optimization. The method is high in optimization efficiency and high in prediction precision, and can be used for laser paint removal process design and intelligent recommendation in practical engineering.
Owner:SHENYANG UNIVERSITY OF TECHNOLOGY

Nb / Ti / RE composite microalloyed 20CrMoH steel and preparation method thereof

The invention relates to Nb / Ti / RE composite microalloyed 20CrMoH steel and a preparation method thereof, and relates to the technical field of steel for high-end robot gears. The Nb / Ti / RE composite microalloyed 20CrMoH steel comprises the following chemical components in percentage by mass: 0.15 to 0.25 percent of C, 0.2 to 0.25 percent of Si, 0.80 to 1.0 percent of Mn, 0.8 to 1.0 percent of Cr, 0.15 to 0.25 percent of Mo, 0.015 to 0.025 percent of Nb, 0.015 to 0.025 percent of Ti, 0.020 to 0.040 percent of Al, 0.0030 to 0.0050 percent of RE, less than or equal to 0.008 percent of P, less than or equal to 0.008 percent of S and the balance of Fe. And the balance of Fe and other inevitable impurities. On the basis of rare earth Y element and Nb / Ti / RE composite microalloying cooperation, a multi-stage rolling process design is combined, a banded structure appearing in traditional CrMo series gear steel hot rolling is eliminated, the structure distribution uniformity is improved, and the mechanical property stability is improved. The gear steel produced through the method is uniform in structure and stable in performance, the performance requirement of high-end gear steel can be met, and remarkable economic benefits are generated.
Owner:NORTH CHINA UNIVERSITY OF SCIENCE AND TECHNOLOGY

Intelligent factory collaborative manufacturing management method and system based on AI

The invention relates to the technical field of factory collaborative manufacturing management, and discloses an AI-based intelligent factory collaborative manufacturing management method and system, and the system comprises a collaborative manufacturing product information acquisition module, a collaborative manufacturing product process evaluation module, and a collaborative manufacturing product process simulation module. According to product production process productivity requirement text information, in combination with an intelligent search algorithm and target cost product production design process text information, a product process design productivity end accurately identifies product design process information; the product manufacturing process information is efficiently identified based on the production efficiency technical requirements in the product process design; product production process information is comprehensively and intelligently designed based on technical requirements, process design and manufacturing cost and process design productivity of products, and intelligence and quality of factory collaborative manufacturing management are improved.
Owner:SUZHOU HENGLI SMART TECH CO LTD

Hot-rolled product steel grade design method based on performance forecasting model

The invention discloses a hot-rolled product steel grade design method based on a performance forecasting model, which comprises the following steps of: screening similar steel grades as reference steel grades according to target steel grades required by new users and historical production data, and optimizing components and processes of the reference steel grades by using the performance forecasting model. And components and process design values meeting the requirements of the target steel grade are obtained and used for supporting a product engineer to carry out new steel grade design work. According to the method, a stable and reliable performance forecasting model is established, a component, process and specification design scheme meeting the requirements of a new user is provided, the research and development period is effectively shortened, the research and development cost is effectively reduced, and therefore the technical competitiveness of an enterprise is improved.
Owner:BAOSHAN IRON & STEEL CO LTD

Product assembly process knowledge pushing method, system and equipment

The invention discloses a product assembly process knowledge pushing method, system and equipment in the technical field of semantic recognition and knowledge graph construction, and the method comprises the steps: carrying out the construction of a knowledge graph through employing a trained Bert-BiLSTM-CRF model and an LLM-KE model according to the obtained product assembly process information, obtaining a first initial knowledge graph and a second initial knowledge graph; and screening the first initial knowledge graph and the second initial knowledge graph by using a structural rationality discrimination module SRDM, performing knowledge graph evaluation on the screened first initial knowledge graph and the screened second initial knowledge graph by using a trained LLM-KGE model, and constructing a product assembly process knowledge graph APKG-CP according to an evaluation result. And pushing assembly process knowledge based on Bayesian network intelligent reasoning. According to the method, knowledge pushing can be completed in different process design requirements, and the efficiency of man-machine collaborative operation is improved.
Owner:HOHAI UNIV

Low-pressure casting process design method of fuel regulator and fuel regulator

The invention belongs to the field of aero-engines, and discloses a low-pressure casting process design method for a fuel regulator and the fuel regulator. According to the method, modeling is conducted on the fuel regulator to obtain a three-dimensional model of the fuel regulator; based on the three-dimensional model of the fuel regulator, numerical simulation is conducted on the liquid lifting, mold filling and cooling solidification processes of the casting to predict metallurgical defects of the casting, the metallurgical defects of the casting are analyzed, and a simulation result is obtained; and optimizing low-pressure casting process parameters or / and a process based on an analog simulation result to finally obtain a low-pressure casting process optimization scheme of the fuel regulator. By adopting the method, the forming quality of the complex casting is improved, the blindness of trial-manufacturing depending on experience in the traditional process is reduced, and the product percent of pass is improved while the research and development period is shortened; and the cost loss caused by defect repair is greatly reduced, and a systematic process guarantee is provided for efficient and precise manufacturing of the aero-engine fuel regulator.
Owner:XIAN AERO ENGINE CONTROLS

Hot-dip galvanized dual-phase steel plate and production method thereof

The invention belongs to the technical field of metallurgy, and particularly relates to a hot-dip galvanized dual-phase steel plate which comprises the following chemical components in percentage by mass: 0.10%-0.20% of C, 0.5%-1.0% of Si, 1.8%-2.5% of Mn, less than or equal to 0.080% of P, less than or equal to 0.010% of S, 0.030%-0.060% of Alt, 0.2%-0.6% of Cr, 0.025%-0.035% of Nb, 0.010%-0.025% of Ti, 0.0020%-0.0030% of B, less than or equal to 0.0040% of N and the balance of Fe and inevitable impurities. The niobium microalloying is combined with the process design, so that the high elongation and the high hole expansion rate of the high-strength steel are both considered in a wide strength range, the overall forming performance and the local forming performance of the hot-dip galvanized dual-phase steel are improved at the same time, and the requirements of light weight for vehicle body complex structural parts and personalized use are met.
Owner:BENGANG STEEL PLATES CO LTD

Composite material liner and production process thereof

The invention discloses a composite material liner and a production process thereof, and the production process comprises the following steps: carrying out plasma surface activation treatment on a foam substrate to obtain an activated foam substrate; the activated foam substrate and a polyester film are placed in ultraviolet irradiation equipment to be subjected to modified composite treatment, and a composite base material is obtained; performing line-by-line irradiation on the composite base material along a preset grid pattern based on a laser, forming a groove network structure on the surface of the composite base material, and obtaining a grid base material with grid identification lines; the grid base material is subjected to nanometer coating spraying treatment, and a coating base material is obtained; the coating base material is subjected to hot-pressing shaping treatment, and a semi-finished liner product is obtained; and the semi-finished liner is subjected to laser cutting treatment according to the preset size, and the composite liner is obtained. Through the integrated process design, the technical bottleneck that in the prior art, the surface structure machining precision is insufficient is remarkably overcome, and the applicability and reliability of the product in the electronic equipment industry, the automotive trim industry and the packaging industry are remarkably improved.
Owner:DONGGUAN LONGJIA NEW MATERIALS TECHNOLOGY CO LTD

Off-axis aspherical mirror polishing method, device and equipment and storage medium

The invention relates to the technical field of machine tool machining, and discloses an off-axis aspherical mirror polishing method, device and equipment and a storage medium, and the method comprises the steps: building a female aspherical geometric model, and dividing an off-axis region based on the female aspherical geometric model and a preset design requirement; performing trajectory planning based on the off-axis region to obtain a polishing path; constructing a removal function model based on the off-axis region; obtaining a surface shape residual error from the off-axis aspherical mirror to be polished, and solving and obtaining residence time based on the removal function model, the surface shape residual error and the polishing path; constructing a five-axis machine tool kinematic model; the residence time and the polishing path are substituted into the five-axis machine tool kinematic model to obtain polishing control parameters; through the process design of off-axis area positioning, path planning, modeling removal, residence solution and coordinate conversion, stable control over the machining precision of the asymmetric structure of the off-axis aspherical mirror is achieved, and the high-precision manufacturing requirement of a high-performance optical system for the off-axis aspherical mirror is stably met.
Owner:JIHUA LAB

Preparation method of compression-resistant and bending-resistant double-omega-shaped seamless steel tube

The invention discloses a preparation method of a compression-resistant and bending-resistant double-omega-shaped seamless steel pipe, the steel pipe comprises two opposite straight edges and two opposite grooves, and two ends of each groove are respectively connected with two straight edge arcs to form a double-omega-shaped structure; the preparation method comprises the following steps: extruding a round seamless steel pipe into a rectangular steel pipe, performing heat treatment, performing primary cold drawing, secondary cold drawing and forming cold drawing on a drawing machine, and performing heat treatment among the primary cold drawing, the secondary cold drawing and the forming cold drawing respectively; and normalizing treatment and tempering treatment are carried out after forming and cold drawing. According to the double-omega-shaped seamless steel tube and the preparation method thereof, the gradient deformation multiple-drawing process design is adopted, the size stability of the seamless steel tube is improved, the seamless steel tube is suitable for preparing a thick-wall steel tube, the tensile strength of the obtained double-omega-shaped seamless steel tube reaches 754 MPa, the yield strength reaches 628 MPa, HRB97 and high compression resistance and bending resistance are achieved, and the use requirements of the high-temperature and high-pressure environment can be met.
Owner:CHANGSHU SPECIAL SHAPED STEEL TUBE CO LTD

Alkali coal water corrosion resistant wear-resistant steel and preparation method thereof

ActiveCN117966046BAqueous corrosionCoal water
The invention discloses an alkaline coal-water corrosion-resistant wear-resistant steel and a preparation method thereof. By reasonably adding elements such as Cr, Cu, Ni, and Sb, the self-corrosion potential and hardness a of the steel plate are improved, and at the same time, a wear-resistant steel with a structure of lower bainite + martensite + retained austenite is obtained; and through process design, the occurrence of cracks in the Sb-containing wear-resistant steel during the production process is effectively suppressed, and a large amount of Ti precipitated phases are retained inside the structure as hydrogen traps, thereby reducing the risk of delayed cracking of the Sb-containing wear-resistant steel plate during use; and through the composite addition of Ti and Mo, in conjunction with a slow cooling process and a heat treatment process design, a large amount of Ti and Mo composite carbides are retained in the quenched steel plate, and these carbides serve as hydrogen traps, thereby greatly improving the hydrogen-induced crack resistance of the Sb-containing wear-resistant steel during service, and finally obtaining alkaline coal-water corrosion-resistant wear-resistant steel with excellent mechanical properties and resistance to hydrogen-induced cracks.
Owner:ANGANG STEEL CO LTD

Large metal thin-wall component manufacturing method based on stress distribution state management

The invention discloses a large metal thin-wall component manufacturing method based on stress distribution state management, which comprises the following steps of: aiming at the configuration of a large metal thin-wall component to be manufactured, constructing a manufacturing process combining reverse modeling analysis and forward process design; the reverse modeling analysis starts from the working step at the tail end of the manufacturing process, the stress distribution state between the working steps serves as a transmission and control element, and in the direction from the tail end to the front end, each working step proposes the final stress distribution state meeting the most simplified requirement of the manufacturing scheme of the working step for the previous working step; and based on the result of the reverse modeling analysis, on the basis of the final stress state determined by the previous step, the tool and the forming process of each step are determined, so that the final stress distribution state of the component manufactured by the step meets the requirements of the next step. The problems that the forming precision of a large metal thin-wall component welding component is poor, the precision coordination consistency of all procedures is poor, and the component manufacturing quality is difficult to guarantee are solved.
Owner:SHENYANG AIRCRAFT CORP

TC11 titanium alloy thick-wall pipe diameter forging process parameter optimization method

The invention discloses a TC11 titanium alloy thick-wall pipe diameter forging process parameter optimization method, which relates to the technical field of metal plastic forming process optimization, and comprises the following steps: clearly defining a structure defect problem caused by non-uniform deformation energy in diameter forging of a specific pipe blank and an optimization target; constructing a simulation model to calculate forming sizes and internal deformation energy distribution under different process parameters; training a neural network agent model embedded with a deformation energy uniformity optimization target; using the model to drive a multi-objective optimization algorithm, and automatically searching an optimal process parameter combination; and selecting and outputting a final optimal process parameter from an optimization result. According to the method, the quantitative index reflecting the deformation energy distribution uniformity is embedded into the process optimization model, so that the internal deformation energy distribution of the material can be collaboratively optimized while the macroscopic size is optimized, and the problem that the recessive factor which affects the final structure performance of the component is difficult to effectively evaluate and actively regulate and control in the process design stage in the existing method is solved.
Owner:宝鸡宝钛精密锻造有限公司

Process-oriented component distribution automatic design method, device and system

The invention discloses a process-oriented component distribution automatic design method, device and system, and the method comprises the steps: defining a product structure based on a modularization thought, and building a product modularization system; process resources and standard operation instructions are managed based on the modular process; establishing an association relationship between the process resources and the standard operation instruction book and the stations, and constructing a standard process library; based on a product modularization system, standard processes in a standard process library are adopted to create a modularized whole machine assembly process; and creating a whole machine instance process route and performing process change management based on the modularized whole machine assembly process. According to the method, standardization, automation and intelligentization of process design can be achieved, the efficiency and accuracy of the process design are remarkably improved, meanwhile, the method can automatically adapt to product design changes, rapid adjustment of the process route is achieved, and the production efficiency and the product quality are improved.
Owner:JIANGSU XCMG STATE KEY LAB TECH CO LTD

Method and device for testing service life of plastic pipe

The invention provides a plastic pipe service life test method and device, and the method comprises the steps: filling a low-level water tank and a circulation test pipeline communicated with the low-level water tank with a test solution, injecting the test solution into a high-level water tank communicated with the low-level water tank, and enabling the interior of the high-level water tank to have a preset test solution initial volume; wherein the high-level water tank is higher than the low-level water tank by a preset height, and a gas phase space is formed at the top of the high-level water tank; charging compressed gas into the gas-phase space to enable the gas-phase space of the high-level water tank to have preset pressure so as to apply back pressure to the test solution in the low-level water tank; under the back pressure condition, heating the test solution in the low-level water tank to a target test temperature; the backpressure condition and the target test temperature are maintained, and the service life of the plastic pipe sample in the circulation test pipeline is tested. Through the integrated structure and process design, the system is in a stable high-temperature and high-pressure test state, the energy utilization efficiency is improved, the operation cost is reduced, and the test efficiency is improved.
Owner:SUN YAT SEN UNIV

Process design standard intelligent question and answer system and method based on multi-modal large model and graph rag

The application relates to a process design standard intelligent question and answer system and method based on a multi-modal large model and a GraphRAG, and belongs to the field of artificial intelligence and process design. The system intelligently analyzes a GB two-dimensional table picture through a multi-modal large model, extracts GB numbers, names, introductions and table data, and converts the same into a structured JSON format; a dynamic knowledge graph is constructed in combination with a graph database, efficient storage and association of process standard data are realized. Entities, attributes and digital parameters in a user question are extracted, a process standard path meeting a numerical interval requirement is accurately recalled based on a graph database path matching model, and finally a process design suggestion is generated through a large language model. The application significantly improves the intelligent level and standard compliance of process design, and has a wide application prospect in the fields of industrial manufacturing, mechanical processing, material processing and the like.
Owner:NANJING GLAWAY SOFTWARE CO LTD