This invention discloses a modeling method and
system for the formation process of coatings on the inner wall of steel pipes, relating to the field of
metal pipe surface treatment technology. The method includes establishing a spraying process model based on the physicochemical properties of raw materials and process parameters; constructing an adhesion
interface model by combining three-dimensional scanning data of the inner wall of the steel
pipe with substrate pretreatment parameters; and
coupling these to establish an incremental
coating model. An improved smooth particle hydrodynamic
algorithm is used to solve the spraying process model, simulating particle movement, atomization, and
spatial distribution. The results are input into the incremental
coating model to achieve layer-by-layer
coating accumulation. Based on preset coating thickness and uniformity indicators, the accumulated results are used to iteratively optimize process parameters, forming a closed-loop modeling process. This method can improve the
simulation accuracy of complex inner wall spraying flow fields and deposition processes, achieving closed-
loop control of coating growth processes and process parameters. It is suitable for accurate
simulation and parameter optimization of the coating preparation process on the inner wall of steel pipes.