The invention discloses an
electrorheological fluid-based flexible controllable air sac
polishing tool. The tool adopts a rigid cylindrical structure which is provided with a concave cavity and is opened at the lower end; the external upper part of the base is connected with a rotary shaft through a connection piece so as to obtain a driving force; a hollow air sac is adhered on the outer side wall of the base; two
electrode plates, which are fixedly connected to the inner wall of the concave cavity in an insulation manner, are distributed in the shape of a Chinese character 'eight' and powered by a lead in the rotary shaft; the
electrorheological fluid is filled in the hollow air sac; and the upper surface of a polished workpiece is arranged on and in tight fit with the surface of the hollow air sac. The
polishing method is as follows: when the
polishing layer is in tight contact with the upper surface of the workpiece, the
electrode plates are not electrified, the
electrorheological fluid is in a
liquid state, so that the polishing layer can deform so as to be matched with the surface of the workpiece in shape; when the
electrode plates are electrified, the electrorheological fluid is in a sticky or
solid state rathe rather than the
liquid state, so that the shape of the surface of the polishing layer is determined so as to realize the recording of the partial
surface shape of the workpiece through the polishing layer, further, the surface precision in areas with constant polishing curvature
radius is ensured, and the amount of
material removal is controlled.